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Daihatsu Terios J100 1997-1999 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Chassis Code: J100 Model Years Covered: 1997, 1998, 1999 Codes Engine Codes: Likely HZ-FE or similar 1.3L variants 👋 Introduction Market Position...
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Daihatsu Terios J100 1997-1999 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Chassis Code:
J100
Model Years Covered:
1997, 1998, 1999
Codes
Engine Codes:
Likely HZ-FE or similar 1.3L variants
👋 Introduction
Market Position
Segment:
Compact SUV / Kei SUV (depending on market) - known for its compact dimensions and off-road capability.
Competitive Analysis
Competitors Era:
Competed with vehicles like the Suzuki Jimny, Mitsubishi Pajero Mini, and similar compact off-roaders.
Key Features
Feature Highlight:
Compact size, available 4WD, high ground clearance for its class, robust utility.
Manual Advantage
Value Proposition:
Empowers owners to perform DIY maintenance and repairs, saving significantly on labor costs.
Manual Authenticity
Source:
Genuine factory service manual, not a third-party reproduction.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete official factory service and repair manual
Page Count
Estimated Page Count:
Hundreds of pages (specific count not provided, but implied to be comprehensive)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Detailed procedures for maintenance, diagnosis, and repair of the engine.
Transmission Service Repair:
Covers both manual and automatic transmission service, repair, and adjustment.
Brake System:
In-depth coverage of hydraulic, mechanical, and ABS components.
Wiring Diagram:
Comprehensive electrical schematics for all vehicle systems.
Electrical System:
Diagnosis and repair of all electrical components, including lighting, ignition, and accessories.
Suspension:
Front and rear suspension component service, alignment, and troubleshooting.
Periodic Lubrication:
Recommended lubrication points, types, and intervals.
Steering:
Power steering system diagnosis and repair, steering linkage and column service.
Cooling System:
Radiator, fan, water pump, thermostat, and coolant service.
Fuel Injection Fuel System:
Fuel pump, injectors, fuel lines, and evaporative emission system service.
Emission System:
Diagnosis and repair of emissions control devices and related components.
Heater Air Conditional:
HVAC system service, refrigerant handling, and component repair.
Engine Control System:
ECM diagnosis, sensor calibration, and control module service.
Chassis Body:
Body panel repair, chassis component service, and alignment.
Restraint System:
Airbag system diagnosis, SRS component service, and seatbelt repair.
Interior:
Trim removal, dashboard service, and interior component repair.
Differential Drive:
Front and rear differential service, drive axle maintenance.
Axle:
Front and rear axle components, CV joints, and hubs.
Procedures Included
General Maintenance:
Routine checks, fluid changes, filter replacements, and tune-up procedures.
Troubleshooting:
Advanced diagnostic guides for identifying and resolving common and complex issues.
Repair Procedures:
Step-by-step instructions for all mechanical and electrical repairs.
Rebuilding:
Detailed procedures for rebuilding major components like engines and transmissions.
Restoration:
Information applicable to restoring the vehicle to its original specifications.
Tuning:
Procedures for engine and performance tuning, though likely focused on factory specifications.
Technical Depth
Depth:
Comprehensive, covering fundamentals to advanced repairs, mirroring factory technician knowledge.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Printable without restriction; individual pages or entire manual.
Binding Type
Binding:
Digital download, printable as needed (no physical binding).
Paper Type
Paper Type Recommendation:
Standard printer paper for printing pages.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Likely 1.3L SOHC or DOHC inline-4 gasoline engine (e.g., HZ-FE).
Performance
Horsepower Estimate:
Approximately 70-80 HP (specific figures vary by exact engine variant).
Torque Estimate:
Approximately 100-115 Nm (specific figures vary by exact engine variant).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI).
Engine Components
Timing Drive:
Likely timing belt (common for this era and engine size).
🔧 Transmission
Standard
Transmission Type Standard:
Likely 5-speed manual transmission.
Optional
Transmission Type Optional:
Likely 3-speed or 4-speed automatic transmission.
Features
Drivetrain Options:
Available in 2WD (RWD) and 4WD (4x4) configurations.
Fluid Specifications
Manual Transmission Fluid:
Refer to manual for specific GL-4 or GL-5 gear oil specification (e.g., 75W-90).
Automatic Transmission Fluid:
Refer to manual for specific ATF specification (e.g., Dexron II/III equivalent).
📐 Dimensions
Exterior
Wheelbase:
Approximately 2,420 mm (95.3 inches).
Length:
Approximately 3,720 mm (146.5 inches).
Width:
Approximately 1,690 mm (66.5 inches).
Height:
Approximately 1,735 mm (68.3 inches).
Weights
Curb Weight:
Varies by configuration, typically around 1050-1150 kg (2315-2535 lbs).
Tire Size
Standard Tire Size:
Commonly 205/70R15 or similar.
Wheel Specs
Bolt Pattern:
Typically 5x114.3 (5 lug, 114.3mm bolt circle).
🛡️ Safety Features
Ratings
Crash Test Ratings:
Specific crash test ratings for this model year might be limited or unavailable for all markets. Manual will cover SRS systems.
Active Features
Active Safety:
ABS (Anti-lock Braking System) likely available as an option on higher trims.
Passive Features
Passive Safety:
Seat belts, energy-absorbing steering column, potentially driver airbag (market dependent).
💡 Technology Features
Infotainment
Infotainment Features:
Basic AM/FM radio with cassette player or CD player, manual climate controls.
Driver Assistance
Driver Assistance Systems:
Limited to ABS if equipped; no advanced driver-assistance systems (ADAS) typical for this era.
Connectivity
Connectivity Options:
Minimal to none, likely no integrated Bluetooth or USB ports.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles or 6-12 months, refer to manual for exact recommendation.
Timing Belt Replacement:
Critical component. Interval usually around 60,000-100,000 miles or 5-7 years. Manual will specify.
Fluid Specifications
Engine Oil Spec:
Likely 5W-30 or 10W-30 API SG/SH or higher. Manual will confirm.
Coolant Spec:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Manual will confirm type.
Brake Fluid Spec:
DOT 3 or DOT 4. Manual will specify correct type.
Known Issues
Common Problem 1:
Timing belt failure if not replaced on schedule, leading to severe engine damage.
Common Problem 2:
Corrosion on body panels and chassis, particularly in areas with road salt use.
Common Problem 3:
Wear on suspension components due to off-road use or age.
Filter Part Numbers
Oil Filter Part Number Example:
Example: Fram PH7317, Wix 51500, or equivalent (exact part numbers require cross-referencing based on specific engine variant).
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu is known for producing small, fuel-efficient, and often quirky vehicles, with a strong history in the kei car segment and compact SUVs.
Model Evolution
Terios Generation:
The J100 represents the first generation of the Daihatsu Terios, introduced in 1997 as a compact, body-on-frame SUV.
Production
Production Period:
First generation J100 produced from 1997 to 2000.
🏆 Awards & Recognition
Recognitions
Awards Notable:
While specific awards for the 1997-1999 Terios are not widely documented, the model was recognized for its niche appeal as a capable, compact off-roader.
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