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DAIHATSU TERIOS J100 Service Repair Manual

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$16.99
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The Daihatsu Terios, a compact SUV first introduced in 1997, offers a blend of practicality and off-road capability, making it a versatile choice for various driving needs. Designed with a...
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DAIHATSU TERIOS J100 Service Repair Manual
The Daihatsu Terios, a compact SUV first introduced in 1997, offers a blend of practicality and off-road capability, making it a versatile choice for various driving needs. Designed with a focus on compact utility, the Terios entered the market to compete with early compact SUVs like the Suzuki Vitara and Toyota RAV4. Its robust construction, typical of the reputation for producing reliable and efficient vehicles, ensures dependable performance. The J100 generation, specifically covering the 1997 model year, is engineered for a balance of on-road comfort and off-road prowess, embodying a design philosophy centered on capability and utility. This factory service and repair manual provides comprehensive English-language guidance for the Daihatsu Terios. It covers all essential aspects of vehicle maintenance and repair, including detailed procedures for engine mechanicals, fuel and emission systems, lubrication, cooling, ignition, starting, charging, clutch, manual and automatic transmissions, drivetrain, suspension, brakes, steering, and bodywork. The manual also includes extensive electrical system schematics, troubleshooting guides, diagnostic procedures, and safety information, making it an invaluable resource for DIY mechanics, independent repair shops, and enthusiasts aiming to maintain or restore their vehicle to optimal condition.
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation Code:
J100
Model Year Coverage:
1997
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Off-roader
Target Audience:
DIY Mechanics, Independent Repair Shops, Enthusiasts
Competitive Analysis
Competitors 1997:
Suzuki Vitara, Honda CR-V (early models), Toyota RAV4 (early models)
Key Features
Manual Advantage:
Dealer-level accuracy and detail, comprehensive coverage, instant download
Vehicle Design Philosophy:
Compact, capable off-road, practical utility
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair
Diagnostic Coverage:
Troubleshooting and Diagnosis
Maintenance Coverage:
Scheduled Maintenance and Inspections
Page Count
Estimated Page Count:
Extensive (Specific count not provided, but described as 'complete' and 'very useful')
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full Engine Overhaul, Component Repair, Timing
Emission Control:
System Components, Diagnosis, and Repair
Efi System:
Fuel Injection, Sensors, Actuators, Control Module Diagnosis
Lubrication System:
Oil Pump, Passages, Oil Filter Replacement, Oil Viscosity Specifications
Cooling System:
Radiator, Water Pump, Thermostat, Coolant Specifications, Bleeding Procedures
Ignition System:
Spark Plugs, Coils, Ignition Timing, Troubleshooting
Starting System:
Starter Motor, Solenoid, Battery Testing
Charging System:
Alternator, Voltage Regulator, Battery Charging Specifications
Clutch:
Clutch Disc, Pressure Plate, Release Bearing, Hydraulic System
Manual Transmission:
Gearbox Components, Shifting Mechanisms, Fluid Specifications
Automatic Transmission:
Transmission Internals, Valve Body, Torque Converter, Fluid Types and Levels
Transmission And Transfer:
4WD System Operation, Transfer Case Servicing, Differential Servicing
Propeller Shaft:
U-Joints, Balancing, Removal and Installation
Front And Rear Differential:
Gearing, Bearings, Lubrication, Axle Ratios
Front Axle And Suspension:
Struts, Control Arms, Bushings, Alignment Specifications
Rear Axle And Suspension:
Shock Absorbers, Springs, Bushings, Alignment Specifications
Brake:
Front and Rear Brakes, Disc/Drum Servicing, Parking Brake
ABS System:
ABS Modulator, Wheel Speed Sensors, Diagnostic Procedures
Steering:
Power Steering Pump, Rack and Pinion, Tie Rods, Alignment
Body:
Body Panel Replacement, Structural Repair, Sealing
Body Electrical:
Lighting, Wipers, Power Accessories, Door Locks
Airbag System:
SRS Components, Airbag Module, Sensors, Diagnostic Codes
Immobilizer System:
System Operation, Key Programming (if applicable), Troubleshooting
Harness And Wiring Diagram:
Complete Electrical Schematics for all Systems
Procedures Included
Repair Procedures:
Step-by-step instructions for all covered systems
Diagnostic Procedures:
Troubleshooting charts, symptom-based diagnosis
Maintenance Procedures:
Oil changes, filter replacements, fluid checks, belt inspections
Adjustment Procedures:
Brake adjustment, clutch adjustment, parking brake adjustment
Installation Procedures:
Component replacement and installation guidelines
Technical Depth
Depth:
Comprehensive (from basic maintenance to full rebuilds and diagnostics)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable within PDF (standard for modern manuals)
Print Quality
Printability:
All pages printable
Zoom Capability:
Zoom In/Out functionality for diagrams and text
Binding Type
Binding:
Digital (Downloadable PDF)
Paper Type
Paper Type:
Not Applicable (Digital Format)
Software Requirements
Reader Requirement:
Adobe PDF Reader
Extraction Requirement:
WinZip (for potential initial download package)
Compatibility
Operating Systems:
All Versions of Windows (XP, Vista 32/64, ME, 98, NT, 2000) & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code Typical:
G13BB (1.3L)
Engine Type:
Inline 4-Cylinder, SOHC
Performance
Horsepower Typical:
~70-80 HP
Torque Typical:
~100-115 Nm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Lubrication System
Oil Capacity Typical:
Approx. 3.5 Liters
Cooling System
Coolant Capacity Typical:
Approx. 4.5 Liters
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transmission
Optional
Transmission Type:
4-Speed Automatic Transmission
Features
Drivetrain:
Part-time 4WD with center differential lock (on some models)
Fluid Specifications
Manual Transmission Fluid:
GL-4 Gear Oil
Automatic Transmission Fluid:
Dexron III (or equivalent)
Transfer Case Fluid:
GL-4 Gear Oil
📐 Dimensions
Exterior
Length Typical:
Approx. 3,750 mm
Width Typical:
Approx. 1,600 mm
Height Typical:
Approx. 1,750 mm
Weights
Curb Weight Typical:
Approx. 1,100 - 1,200 kg
Gross Vehicle Weight Rating Gvwr:
To be confirmed in manual
🛡️ Safety Features
Ratings
Crash Test Ratings:
Limited data available for this specific model year and region
Active Features
Braking System:
Front Disc, Rear Drum (standard)
ABS:
Available on some trim levels (as indicated by manual coverage)
Passive Features
Airbags:
Driver Airbag (standard on many markets), Passenger Airbag (optional/market dependent)
Seat Belts:
Front 3-point with pretensioners, Rear 3-point
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM Radio with Cassette Player or CD Player (market dependent)
Driver Assistance
ABS Availability:
Optional on some models
Connectivity
Connectivity Features:
Limited to basic power outlets
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 - 10,000 km or 6-12 months
Transmission Fluid Change:
Typically 40,000 - 80,000 km
Spark Plug Replacement:
Typically 40,000 - 100,000 km (depending on plug type)
Fluid Specifications
Engine Oil Grade:
10W-30 or 10W-40 (typical for the era)
Coolant Type:
Ethylene Glycol based coolant, typically blue or green
Known Issues
Common Wear Items:
Clutch wear, exhaust system corrosion, suspension bushings, minor oil leaks
Potential Electrical Quirks:
Older vehicles may experience intermittent issues with body electrical components
📚 Vehicle History
Brand Heritage
Daihatsu Specialization:
Known for compact, efficient, and reliable vehicles, often with off-road capabilities
Model Evolution
Terios Introduction:
First generation launched in 1997, designed as a lightweight, affordable compact SUV
Production
Production Location:
Japan (and licensed production in other countries)
🏆 Awards & Recognition
Recognitions
Awards And Certifications:
No specific widely publicized awards for the 1997 Terios are readily available, focus is on practicality and capability
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