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Daihatsu Terios J100 1997-1999 Workshop Service Repair Manual

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Basic Information Identification Make: Daihatsu Model: Terios Chassis Code: J100 Product Name: Daihatsu Terios J100 1997-1999 Workshop Service Repair Manual Generation Generation Identifier: First Generation (J100) Codes Applicable Years: 1997,...
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Daihatsu Terios J100 1997-1999 Workshop Service Repair Manual
Basic Information
Identification
Make: Daihatsu
Model: Terios
Chassis Code: J100
Product Name: Daihatsu Terios J100 1997-1999 Workshop Service Repair Manual
Generation
Generation Identifier: First Generation (J100)
Codes
Applicable Years: 1997, 1998, 1999
Introduction
Market Position
Vehicle Segment: Compact SUV / Mini SUV
Target Audience: Consumers seeking a small, capable, and often affordable off-road oriented vehicle.
Competitive Analysis
Competitors Era: Suzuki Vitara, Honda CR-V (early models), Toyota RAV4 (early models), Mitsubishi Pajero Mini.
Key Features Vehicle
Vehicle Attributes: Compact dimensions, available four-wheel drive (4WD), high seating position, practical for urban and light off-road use.
Key Features Manual
Manual Value Proposition: Provides essential, detailed information to maintain and repair the Daihatsu Terios J100, saving on dealership service costs and empowering owners.
Manual Details
Coverage Areas
Comprehensive Coverage: Yes
Specific Systems Covered: Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Suspension System, Clutch System, Manual Transaxle System, Automatic Transaxle System, Driveshaft and Axle, Steering System, Brake System, Body Interior, Body Exterior, Body Electrical System, Restraint Systems.
Page Count
Estimated Page Count: Varies by specific manual edition, but typically comprehensive workshop manuals of this era range from 800 to 1500+ pages.
Manual Type
Type: Workshop Service Repair Manual
Designation: Factory Service Repair Manual (implied by detail and coverage)
Language
Language: English
Format
File Format: PDF
Delivery Method: Instant Download
Manual Coverage
Systems Covered
Engine Mechanical: Detailed repair and overhaul procedures for all J100 engine variants, including cylinder head, pistons, crankshaft, lubrication, and cooling systems.
Engine Electrical: Comprehensive wiring diagrams, diagnostic procedures, and repair instructions for ignition, charging, starting, and engine control systems.
Emission Control: Information on emissions control components, diagnosis, and adjustments to meet regulatory standards.
Fuel System: Detailed coverage of fuel injection systems, fuel pumps, injectors, fuel lines, and vapor control.
Suspension System: Repair and adjustment of front and rear suspension components, including shock absorbers, springs, bushings, and alignment procedures.
Clutch System: Procedures for clutch inspection, replacement, and adjustment for manual transmission models.
Manual Transaxle: Complete overhaul and repair procedures for the manual gearbox, including gear selection, bearings, and seals.
Automatic Transaxle: Repair and maintenance of the automatic transmission, including fluid changes, valve body diagnosis, and internal component service.
Driveshaft And Axle: Service and repair of driveshafts, constant velocity (CV) joints, and axle shafts, including boot replacement and driveline balance.
Steering System: Repair and adjustment of the steering gear, power steering pump, steering column, and related components.
Brake System: Detailed procedures for hydraulic brake system service, including master cylinder, calipers, wheel cylinders, brake lines, and ABS systems.
Body Interior: Information on interior trim removal, installation, seat adjustments, and dashboard components.
Body Exterior: Procedures for body panel repair, alignment, door and window mechanisms, and exterior trim.
Body Electrical: Wiring diagrams and repair for lighting, power windows, mirrors, central locking, and audio systems.
Restraint System: Information on airbags, seatbelts, and associated safety components.
Procedures Included
Maintenance: Routine maintenance tasks such as oil changes, filter replacements, fluid checks, spark plug replacement, and belt inspections.
Troubleshooting: Systematic diagnostic procedures and troubleshooting guides for identifying and resolving common and uncommon vehicle issues.
Repair: Step-by-step repair instructions for virtually all mechanical and electrical components of the vehicle.
Overhaul: Comprehensive procedures for complete engine, transmission, and differential rebuilds.
Diagnostics: In-depth diagnostic flowcharts and procedures, often leveraging specialized tools and techniques.
Wiring Schematics: Highly detailed, component-specific wiring diagrams for all electrical systems.
Specifications: Torque specifications, clearances, fluid capacities, and other critical technical data.
Technical Depth
Depth: Extensive, suitable for both DIY enthusiasts and professional mechanics. Covers everything from basic fluid changes to complete engine and transmission overhauls.
Illustrations: Includes detailed illustrations, diagrams, and photographs to guide repairs.
Instruction Format: Step-by-step numbered instructions for clarity and precision.
Manual Specifications
File Format
Format: PDF
Requirements: Adobe PDF Reader, WinZip (for extraction if applicable)
Print Quality
Printability: Fully Printable
Viewing Features: Zoom In/Out functionality
Binding Type
Binding Type Digital: Digital (PDF is a flexible format allowing printing as needed, no traditional binding)
Paper Type
Paper Type Digital: N/A (Digital Format)
Engine Specifications
Primary Engine
Engine Code: Typically HD-E (1.3L SOHC)
Displacement Cc: 1296 cc
Configuration: Inline 4-cylinder, SOHC (Single Overhead Camshaft)
Performance
Horsepower Ps: Approximately 82-88 PS (depending on market and exact configuration)
Torque Nm: Approximately 100-110 Nm
Fuel System
Fuel Delivery: Multi-point Fuel Injection (MPI)
Fuel Type: Unleaded Gasoline
Transmission
Standard
Manual Transmission: 5-speed manual
Optional
Automatic Transmission: 4-speed automatic (optional)
Features
Drivetrain: Available in Rear-Wheel Drive (RWD) and Four-Wheel Drive (4WD) configurations.
Dimensions
Exterior
Length Mm: Approx. 3,630 mm
Width Mm: Approx. 1,600 mm
Height Mm: Approx. 1,690 mm
Wheelbase Mm: Approx. 2,375 mm
Weights
Curb Weight Kg: Approx. 1000-1100 kg (depending on configuration)
Safety Features
Ratings
Era Safety Standards: Reflects safety standards of the late 1990s; advanced safety features like multiple airbags or stability control were less common.
Active Features
Active Safety: Anti-lock Braking System (ABS) may be available on higher trims or optional.
Passive Features
Passive Safety: Seatbelts, reinforced body structure, potentially driver's airbag.
Technology Features
Infotainment
Infotainment Features: Basic: Typically a factory-installed AM/FM radio with cassette player or CD player. Limited to audio playback.
Driver Assistance
Driver Assistance Features: Minimal by modern standards. ABS might be present. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane keeping assist.
Connectivity
Connectivity Features: None beyond basic audio input (e.g., antenna for radio).
Maintenance
Service Intervals
Oil Change Interval Km: Typically every 5,000 - 7,500 km or 6 months, whichever comes first (refer to manual for exact specification).
Spark Plug Replacement: Recommended every 30,000 - 40,000 km.
Fluid Specifications
Engine Oil Type: API SG or higher, SAE 10W-30 or 10W-40 (refer to manual for precise viscosity based on climate).
Coolant Type: Ethylene glycol-based antifreeze coolant, typically a 50/50 mix with distilled water.
Transmission Fluid Manual: API GL-4, SAE 75W-90 Gear Oil.
Transmission Fluid Automatic: Dexron II or equivalent automatic transmission fluid (ATF).
Brake Fluid Type: DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items: Suspension bushings, exhaust system components, clutch wear (on manual transmissions), potential for minor oil leaks from seals over time.
Electrical Quirks: Older vehicles may experience issues with wiring harnesses, switches, or relays due to age and environmental factors.
Vehicle History
Brand Heritage
Daihatsu Specialization: Daihatsu is known for producing small, fuel-efficient, and often rugged vehicles, with a strong presence in the kei car and micro-SUV segments.
Model Evolution
Terios J100 Introduction: The J100 marked the first generation of the Terios, designed as a compact, lightweight, and capable SUV that could handle both urban driving and light off-roading.
Production
Production Period: 1997-2000 for the J100 generation.
Awards & Recognition
Recognitions
Award Data: Specific awards for the J100 Terios are not widely documented in major automotive award databases of the era. Its success was often more in its practical utility and affordability in its segment.
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