DAIHATSU TERIOS J100 Complete Workshop Service Repair Manual

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The Daihatsu Terios J100, produced from 1997 to 2006, is a compact SUV celebrated for its rugged styling, 4WD capability, and affordability. Built on a shared platform, this model offered...

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标签: Car Cars Daihatsu Terios TERIOS J100

产品多属性

Description

The Daihatsu Terios J100, produced from 1997 to 2006, is a compact SUV celebrated for its rugged styling, 4WD capability, and affordability. Built on a shared platform, this model offered a practical and fuel-efficient option within the mini SUV segment, competing with vehicles like the Suzuki Vitara and early Toyota RAV4. Its engineering quality is characterized by a focus on reliability and off-road prowess, making it a versatile choice for both urban driving and light off-road excursions. Key selling points include its compact dimensions, making it maneuverable, and its robust build, often featuring a 1.3-liter inline 4-cylinder engine. This comprehensive workshop service and repair manual provides in-depth coverage for the Daihatsu Terios J100. It details essential maintenance procedures, from routine fluid changes and filter replacements to critical timing belt service. The manual also offers extensive troubleshooting guides for all major vehicle systems, including powertrain, chassis, and electrical components, alongside detailed diagnostic procedures and repair operations. Technical specifications, calibration settings, and wiring diagrams are included to assist owners, mechanics, and technicians in maintaining, diagnosing, and repairing the vehicle effectively, ensuring its longevity and optimal performance.

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Terios

Generation Code:

Platform:

Daihatsu Rocky Platform

👋 Introduction

Market Position

Vehicle Segment:

Compact SUV / Mini SUV

Target Audience:

Owners seeking to perform DIY maintenance and repairs, independent repair shops, enthusiasts.

Competitive Analysis

Competitors Era:

Suzuki Vitara, Mitsubishi Pajero Mini, Toyota RAV4 (early generation), Honda CR-V (early generation)

Key Features

Vehicle Selling Points:

Compact size, 4WD capability, rugged styling, fuel efficiency, affordability.

Manual Value Proposition

Benefit To Owner:

Empowers owners with comprehensive knowledge to maintain, diagnose, and repair their vehicle, saving on labor costs and ensuring longevity.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Workshop Service and Repair

Vehicle Focus:

Daihatsu Terios J100

Page Count

Estimated Pages:

Varies by edition, typically 1000+ pages for a complete factory manual

Manual Type

Type:

Factory Service Manual (FSM) / Workshop Repair Manual

Language

Language:

English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Powertrain:

Engine Mechanical, EFI System, Emission Control, Lubrication, Cooling, Ignition, Starting, Charging, Clutch, Manual Transmission, Automatic Transmission, Transmission & Transfer, Propeller Shaft, Front & Rear Differential

Chassis:

Front Axle & Suspension, Rear Axle & Suspension, Brake (including ABS), Steering

Electrical Body:

Body, Body Electrical (including Airbag System & Immobilizer System), Harness & Wiring Diagram

Procedures Included

Maintenance Tasks:

Scheduled maintenance, fluid changes, filter replacements, inspections

Diagnostic Procedures:

Troubleshooting guides for various systems, diagnostic trouble codes (DTCs)

Repair Operations:

Component removal, installation, overhaul, and adjustment

Calibration Settings:

Wheel alignment, brake bleeding, ABS system calibration (where applicable)

Technical Depth

Depth:

Comprehensive, covering basic to advanced repair and diagnostic procedures, including detailed specifications and diagrams.

📊 Manual Specifications

File Format

Compatibility:

All versions of Windows & Mac

Software Requirements:

Adobe PDF Reader, WinZip (for extraction if compressed)

Print Quality

Printability:

All pages are printable

Binding Type

Digital Binding:

N/A (Digital Download)

Paper Type

Digital Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

G13BB (Common)

Engine Type:

Inline 4-Cylinder, DOHC, 16-Valve

Displacement:

1.3 Liters (1300 cc)

Bore X Stroke:

74.0 mm x 77.0 mm (Typical)

Compression Ratio:

9.5:1 (Typical)

Performance

Horsepower:

85-90 PS (approx. 84-89 bhp) at 6000 rpm (Typical)

Torque:

115-120 Nm (approx. 85-89 lb-ft) at 3500 rpm (Typical)

Fuel System

Induction:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline (Octane rating as per local market)

Cooling System

Cooling Type:

Water-Cooled

Lubrication System

Oil Type Recommendation:

API SG/SH/SJ or ACEA A2/A3, SAE 10W-30 or 10W-40 (refer to manual for specific climate recommendations)

Engine Mechanical

Timing Drive:

Timing Belt

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual Transmission

Optional

Transmission Type:

4-Speed Automatic Transmission

Features

Drive System:

Part-time 4WD (with optional selectable 2WD/4WD)

Transfer Case:

Two-speed transfer case with high/low range (standard on 4WD models)

Fluid Specifications

Manual Transmission Fluid:

API GL-4, SAE 75W-90 (Refer to manual for specific capacity)

Automatic Transmission Fluid:

Dexron II/III or equivalent (Refer to manual for specific capacity)

📐 Dimensions

Exterior

Length:

Approx. 3,700 - 3,995 mm

Width:

Approx. 1,600 - 1,695 mm

Height:

Approx. 1,685 - 1,725 mm

Wheelbase:

Approx. 2,430 mm

Weights

Curb Weight:

Approx. 1,050 - 1,200 kg (depending on configuration)

Gross Vehicle Weight Rating:

Varies by market and model (Refer to vehicle VIN plate)

🛡️ Safety Features

Ratings

Crash Test Results:

Varies by market and testing agency. Generally modest for the era.

Active Features

Available as an option on some models, covered in the manual.

Passive Features

Airbags:

Driver and passenger airbags (optional on some early models, standard on later/higher trims), covered in manual.

Seatbelts:

Standard 3-point seatbelts with pretensioners (front seats).

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio with cassette or CD player (depending on trim/year). Aftermarket upgrades common.

Driver Assistance

ABS Availability:

Optional, becoming more prevalent on later models and higher trims.

Connectivity

Immobilizer System:

Included on later models, detailed in the Body Electrical section.

Safety Features

Airbag System:

Covered extensively in the manual, including diagnostic and repair procedures.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 km or 6 months, whichever comes first (Typical, consult manual for exact OEM recommendation).

Engine Oil Filter Replacement:

At every oil change.

Air Filter Replacement:

Every 20,000 km or as needed based on driving conditions (Refer to manual).

Spark Plug Replacement:

Typically every 30,000-40,000 km (depending on plug type, consult manual).

Timing Belt Replacement:

Crucial interval, typically 80,000 - 100,000 km or 5-7 years due to risk of catastrophic failure if it breaks. Manual will specify.

Fluid Specifications

Coolant Type:

Ethylene Glycol based antifreeze coolant, typically a pink or red formulation (refer to manual for specific OEM approval and capacity).

Brake Fluid Type:

DOT 3 or DOT 4 (refer to manual for specific recommendation).

Power Steering Fluid Type:

DEXRON-II or equivalent (if equipped with power steering).

Known Issues

Common Wear Items:

Clutch wear (especially in manual models), suspension components (bushings, ball joints), exhaust system corrosion.

Engine Minor Concerns:

Minor oil leaks from gaskets, potential for exhaust manifold cracks on high-mileage vehicles. Timing belt maintenance is critical.

Electrical Quirks:

Older models may experience issues with window regulators, door lock actuators, or corrosion on electrical connectors, all detailed in the electrical section of the manual.

📚 Vehicle History

Brand Heritage

Daihatsu Specialty:

Daihatsu has a long history of producing small, fuel-efficient, and capable vehicles, often with a focus on off-road ability in their SUVs.

Model Evolution

Terios J100 Introduction:

Launched in 1997 as a compact and affordable SUV, positioned as a more accessible alternative to larger models.

Terios J100 Facelift:

Received minor updates and styling revisions during its production run.

Production

Production Years:

1997 - 2006

Manufacturing Locations:

Japan, and licensed production in various countries.

🏆 Awards & Recognition

Recognitions

Vehicle Awards:

While specific major awards for the J100 Terios are not widely publicized globally, it gained a reputation for value and capability in its segment.