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Datsun 1600 1968-1973 Full Service Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Datsun Model: 1600 Chassis Code: 510 Generation Production Years Covered: 1968-1973 Codes Engine Code Common: L16 👋 Introduction Market Position Vehicle Segment: Compact Sedan/Coupe/Wagon Target...
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类型: Car
厂商:
斯库: 455702
Datsun 1600 1968-1973 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Datsun
Model:
1600
Chassis Code:
510
Generation
Production Years Covered:
1968-1973
Codes
Engine Code Common:
L16
👋 Introduction
Market Position
Vehicle Segment:
Compact Sedan/Coupe/Wagon
Target Audience:
Enthusiasts, DIY mechanics, professional technicians working on classic Datsuns.
Competitive Analysis
Competitors Era:
Toyota Corolla, Mazda Familia, Ford Escort, Opel Kadett, Volkswagen Beetle.
Key Features
Vehicle Legacy:
Renowned for its reliability, sporty handling, and robust engineering, a cornerstone of Datsun's global expansion.
Manual Value Proposition:
Provides comprehensive, detailed information essential for the restoration, maintenance, and repair of a classic vehicle.
📋 Manual Details
Coverage Areas
Coverage Scope:
Full Service Repair and Maintenance
Page Count
Estimated Page Count:
N/A (Digital Download)
Manual Type
Manual Category:
Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed overhaul, repair, and diagnostics for the L16 engine.
Fuel System:
Carburetor (likely Hitachi or SU) tuning, repair, and troubleshooting, fuel pump, lines.
Ignition System:
Spark plugs, ignition coil, distributor, timing adjustment, troubleshooting.
Cooling System:
Radiator, hoses, thermostat, water pump, fan, system flush and refill.
Exhaust System:
Muffler, exhaust pipes, manifold, gasket replacement.
Transmission Manual:
Overhaul and repair of 4-speed and potentially 5-speed manual transmissions, clutch system.
Transmission Automatic:
Coverage for available automatic transmissions (if any) including diagnostics and repair.
Drivetrain Rear Axle:
Differential overhaul, axle bearing replacement, driveshaft and U-joints.
Suspension Front:
MacPherson struts, control arms, ball joints, bushings, springs, shock absorbers.
Suspension Rear:
Leaf springs (sedan/coupe) or independent suspension (wagon), shock absorbers.
Steering System:
Steering box, tie rods, steering column, linkages, lubrication.
Brake System Front:
Disc brake calipers, pads, rotors, fluid, lines, master cylinder.
Brake System Rear:
Drum brake shoes, wheel cylinders, drums, brake fluid, lines.
Electrical System:
Battery, charging system (alternator), starting system, lighting, fuses, relays.
Wiring Diagrams:
Comprehensive wiring schematics for all vehicle systems.
Body And Chassis:
Body panel repair, door mechanisms, glass, trim, interior components.
HVAC System:
Heater core, blower motor, ducting (if equipped).
Procedures Included
Preventative Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, lubrication points.
Troubleshooting:
Diagnostic procedures for common and uncommon problems across all systems.
Engine Rebuild:
Step-by-step instructions for complete engine disassembly, inspection, and reassembly.
Transmission Overhaul:
Detailed procedures for rebuilding manual and automatic transmissions.
Brake System Repair:
Pad/shoe replacement, caliper/wheel cylinder rebuild, bleeding procedures.
Suspension Component Replacement:
Ball joints, tie rods, bushings, springs, shocks/struts replacement.
Electrical Component Testing:
Testing of alternator, starter, ignition components, and other electrical parts.
Bodywork Repair:
Guidance on panel alignment, rust repair, and interior trim installation.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics for engine, transmission, and electrical systems.
Rebuild Procedures:
Comprehensive rebuild procedures for major mechanical components.
Wiring Analysis:
Detailed interpretation of wiring diagrams for troubleshooting.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Full Printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Software Requirements
Reader Requirement:
Adobe PDF Reader
Extraction Requirement:
WinRAR (for potential compressed archives)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Family:
Datsun L-Series
Engine Code:
L16
Configuration:
Inline 4-cylinder, Overhead Valve (OHV) or Overhead Cam (OHC) depending on variant.
Displacement Cc:
1595 cc
Bore X Stroke Mm:
83.0 mm x 73.7 mm
Compression Ratio:
Approx. 8.5:1 to 9.0:1 (variant dependent)
Performance
Horsepower Gross Ps:
Approx. 96-100 PS @ 6000 RPM (depending on tuning and emissions for market)
Torque Gross Lb-Ft:
Approx. 102-105 lb-ft @ 3600 RPM (depending on tuning)
Fuel System
Carburetor Type:
Single or dual Hitachi SU-style carburetors (e.g., HJG45-2 or similar)
Fuel Type:
Unleaded Gasoline (historically, leaded was used)
🔧 Transmission
Standard
Transmission Type Standard:
4-speed Manual
Optional
Transmission Type Optional:
3-speed Automatic (less common)
Features
Clutch Type:
Dry, single-plate, diaphragm spring
📐 Dimensions
Exterior
Body Styles:
2-door Sedan, 4-door Sedan, 5-door Wagon, 2-door Coupe
Wheelbase Mm:
Approx. 2500 mm (98.4 in)
Length Mm:
Approx. 4175-4250 mm (164.4-167.3 in)
Width Mm:
Approx. 1630-1650 mm (64.2-65.0 in)
Height Mm:
Approx. 1370-1420 mm (53.9-55.9 in)
Weights
Curb Weight Kg:
Approx. 950-1050 kg (2095-2315 lbs)
Wheel Bolt Pattern:
4x114.3 mm (4.5 inch)
🛡️ Safety Features
Ratings
Crash Test Era:
Pre-modern safety standards, limited official ratings.
Active Features
Braking System:
Front disc, rear drum brakes; manual or power assist optional.
Passive Features
Seatbelts:
Lap belts standard, shoulder belts often optional or for later models.
Construction:
Unibody construction, designed for its era.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio, often with a single speaker.
Driver Assistance
Driver Aid Features:
None standard for the era; emphasis on driver control.
🔧 Maintenance
Service Intervals
Oil Change Interval Miles:
3,000 miles or 3 months (typical for era)
Tune Up Interval Miles:
10,000 - 15,000 miles (spark plugs, points, condenser, filters)
Transmission Fluid Change Miles:
20,000 - 30,000 miles
Fluid Specifications
Engine Oil Type:
API SG or earlier equivalent, SAE 10W-30 or 10W-40 (check manual for specific viscosity)
Coolant Type:
Ethylene glycol based antifreeze/coolant (50/50 mix with distilled water)
Brake Fluid Type:
DOT 3 or DOT 4 (check manual)
Transmission Fluid Manual:
Gear oil SAE 75W-90 or 80W-90 (API GL-4 recommended)
Transmission Fluid Automatic:
Dexron-III or equivalent (if equipped)
Known Issues
Rust Prone Areas:
Fender wells, rocker panels, floor pans, rear quarter panels.
Carburetor Issues:
Perishing rubber components, gumming up due to infrequent use, tuning instability.
Suspension Wear:
Bushings, ball joints, and tie rod ends can wear over time, leading to sloppy handling.
Electrical Gremlins:
Corroded connections, aging wiring harnesses can lead to intermittent issues.
📚 Vehicle History
Brand Heritage
Datsun Legacy:
Datsun's reputation for producing reliable, affordable, and sporty cars was cemented with models like the 510.
Model Evolution
Datsun 1600 Positioning:
Marketed as a sporty, European-inspired compact car, often called the 'poor man's BMW'.
Chassis Codification:
The '510' chassis code became synonymous with this generation of Datsun 1600/Bluebird.
Production
Manufacturing Locations:
Primarily Japan, with assembly in other international locations.
🏆 Awards & Recognition
Recognitions
Motorsport Success:
The Datsun 510 was highly successful in motorsport, particularly in Trans-Am racing, cementing its performance credentials.
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