General:
Full workshop service and repair
Powertrain:
Engine, transmission, drivetrain, fuel system, exhaust system
Chassis:
Suspension (front and rear), steering system, brakes (front and rear), wheels, tires
Electrical:
Ignition system, starting system, charging system, lighting, instruments, accessories, wiring diagrams
Body:
Body panels, interior trim, glass, doors, seats, chassis lubrication
Type:
Workshop Service & Repair Manual
Format:
Downloadable Acrobat PDF
Operating Systems:
Windows and MAC compatible
Engine:
L28E (2.8L Inline-6 SOHC) - disassembly, assembly, troubleshooting, tuning, components
Fuel System:
Bosch L-Jetronic fuel injection system - components, diagnosis, testing, adjustments
Ignition System:
Electronic ignition system, distributor, coil, troubleshooting
Cooling System:
Radiator, fan, water pump, thermostat, hoses, maintenance, troubleshooting
Exhaust System:
Catalytic converter (if applicable), mufflers, pipes, inspection, replacement
Transmission Auto:
3-speed automatic transmission (optional) - overhaul, adjustments, fluid specifications
Transmission Manual:
4-speed and 5-speed manual transmissions - overhaul, adjustments, fluid specifications
Drivetrain:
Rear-wheel drive, driveshaft, differential, half-shafts, maintenance, repair
Front Suspension:
Independent suspension, struts, control arms, ball joints, bushings, alignment specifications
Rear Suspension:
Independent suspension, trailing arms, shock absorbers, bushings, alignment specifications
Steering System:
Rack and pinion steering, power steering system, components, maintenance, repair
Brakes Front:
Disc brakes, calipers, pads, rotors, inspection, replacement, hydraulic system
Brakes Rear:
Disc or drum brakes (depending on market/trim), components, maintenance, repair
Electrical System Charging:
Alternator, voltage regulator, battery, testing, troubleshooting
Electrical System Starting:
Starter motor, solenoid, testing, troubleshooting
Lighting System:
Headlights, taillights, turn signals, interior lights, bulb specifications, wiring
Instrumentation:
Gauges, warning lights, speedometer, tachometer, fuel gauge, troubleshooting
Climate Control:
Heating and air conditioning system components, diagnosis, repair
Body Electrical:
Power windows, door locks, mirrors, wipers, horn, troubleshooting
Engine Overhaul:
Complete engine disassembly, cleaning, inspection, reassembly, and tuning
Fuel Injection Diagnosis:
Step-by-step troubleshooting of L-Jetronic system faults, sensor testing, injector checks
Transmission Rebuild:
Detailed instructions for rebuilding both manual and automatic transmissions
Suspension Alignment:
Front and rear suspension geometry settings, caster, camber, toe, and thrust angle adjustments
Brake Service:
Brake pad and rotor replacement, caliper overhaul, bleeding the brake system, parking brake adjustment
Electrical Troubleshooting:
Systematic diagnosis of electrical issues using wiring diagrams and component testing
Diagnostic Procedures:
Factory-level diagnostic procedures for various systems
Maintenance Schedule:
Recommended service intervals for all major components and fluids
Lubrication Points:
Chassis lubrication points and recommended grease types
Body Repair:
Procedures for body panel replacement, dent repair, and rust prevention
Interior Restoration:
Guidance on removing and reassembling interior trim, seats, and carpets
Depth:
Comprehensive: from basic maintenance to full engine and transmission rebuilds, advanced diagnostics
Diagnostic Tools:
Includes information on interpreting diagnostic codes and using specialized tools
Specifications:
Detailed torque settings, fluid capacities, clearances, and tolerances
Oil Change:
Every 3,000-5,000 miles or 6-12 months, whichever comes first (refer to manual for specific recommendations)
Air Filter:
Inspect every oil change, replace as needed (typically every 15,000-30,000 miles)
Spark Plugs:
Replace approximately every 30,000 miles (check specific plug type and gap)
Fuel Filter:
Replace approximately every 30,000 miles
Coolant Flush:
Every 2-3 years or 30,000-50,000 miles
Timing Belt:
N/A (Inline 6 with timing chain)
Brake Fluid:
DOT 3 or DOT 4 automotive brake fluid
Power Steering Fluid:
Dextron-II ATF or equivalent power steering fluid
Rust:
Prone to rust in wheel wells, rocker panels, and battery tray area due to age and design
Fuel Injection:
L-Jetronic system can be sensitive; aging fuel injectors, fuel pumps, and sensors can cause performance issues
Electrical Connectors:
Corrosion and degradation of electrical connectors can lead to intermittent faults
Suspension Bushings:
Rubber suspension bushings degrade over time, affecting ride and handling
Climate Control:
Age-related wear in HVAC components can lead to reduced cooling or heating performance