Datsun 510 PL521 1968-1973 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Datsun Model: 510 PL521 Generation: First Generation (510 Sedan/Wagon, PL510/PL521 Truck) Production Years Covered: 1968-1973 Codes Chassis Code: PL521 (for the pickup truck variant) 👋...

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类型: Truck

斯库: 474153

标签: 1968 1969 1970 1971 1972 1973 510 Cars Datsun PL521 Truck

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Datsun

Model:

510 PL521

Generation:

First Generation (510 Sedan/Wagon, PL510/PL521 Truck)

Production Years Covered:

1968-1973

Codes

Chassis Code:

PL521 (for the pickup truck variant)

👋 Introduction

Market Position

Target Audience:

Datsun 510 and PL521 owners and enthusiasts looking for comprehensive repair and maintenance information

Competitive Analysis

Differentiation:

Official factory service manual providing the same information as professional technicians, unlike third-party alternatives.

Key Features

Content Value:

Enables DIY servicing, potentially saving $50-$60 per hour on labor costs.

Accessibility:

Instant download, no shipping delays or costs for physical products.

Usability:

Easy to use, print specific pages as needed, no advanced computer skills required.

Visual Aids:

Includes all necessary illustrations, diagrams, and photos.

📋 Manual Details

Coverage Areas

Primary Coverage:

Datsun 510 (sedan/wagon) and PL521 (pickup truck)

Style Coverage:

All styles covered

Page Count

Estimated Page Count:

Hundreds of pages (specific number not provided, but indicative of comprehensive coverage)

Manual Type

Type:

Factory Service Repair Manual

Origin:

Official Factory Manuals (Not 3rd party)

Language

Language:

English

Format

File Format:

PDF Download

📖 Manual Coverage

Systems Covered

General Maintenance:

Included

Troubleshooting:

Included (Advanced troubleshooting guide)

Engine Service Repair:

Included

Transmission Service Repair:

Included

Brake System:

Included

Electrical System:

Included

Wiring Diagrams:

Included

Suspension:

Included

Periodic Lubrication:

Included

Steering:

Included

Cooling System:

Included

Fuel System:

Included (Fuel Injection / Fuel System)

Emission System:

Included

HVAC:

Included (Heater/Air Conditioning)

Engine Control System:

Included

Chassis Body:

Included

Restraint System:

Included

Interior:

Included

Drivetrain:

Included (Differential / Drive, Axle)

Procedures Included

Repair Procedures:

Step-by-step guidance for all repairs

Maintenance Procedures:

Fundamentals of maintaining the vehicle

Diagnostic Procedures:

Advanced troubleshooting to diagnose and correct problems

Technical Depth

Depth:

Comprehensive; covers everything to repair, maintain, rebuild, refurbish, or restore

Expertise Level:

Suitable for owners to perform repairs; reflects knowledge of factory-trained technicians

📊 Manual Specifications

File Format

Format:

Compatibility:

All PC-based Windows operating systems and Mac

Storage:

Saves to hard drive, can be burned to CD-ROM

Print Quality

Printability:

Printable without any restriction (single pages or entire manual)

Resolution:

High resolution

Searchability:

Searchable text for easy information retrieval

Binding Type

Binding:

N/A (Digital Download - Printable)

Paper Type

Paper Type:

N/A (Digital Download - Printable)

Requirements

Software:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline-4 Cylinder (OHC - Overhead Cam)

Common Engine Displacement Liter:

1.6L (J16) and 1.8L (L18)

Fuel System:

Carbureted (typically twin Hitachi side-draft carburetors, later models may have fuel injection variants in some markets, though the manual primarily focuses on common configurations).

Performance

Horsepower Range Hp:

Approximately 96-109 hp depending on engine and tuning (for L18 and J16 respectively).

Torque Range Lb Ft:

Approximately 110-118 lb-ft depending on engine and tuning.

🔧 Transmission

Standard

Type:

4-speed manual transmission

Optional

Type:

3-speed automatic transmission

Features

Clutch Type:

Dry single-plate clutch

📐 Dimensions

Exterior

Body Styles:

2-door sedan, 4-door sedan, 5-door wagon, 2-door pickup truck (PL521)

Weights

Curb Weight Lbs:

Approximately 2,200 - 2,500 lbs depending on body style and configuration.

🛡️ Safety Features

Ratings

Safety Standards:

Reflects safety standards of the era; manual covers restraint systems and structural components.

Active Features

Braking System:

Front disc brakes, rear drum brakes (typical configuration).

Passive Features

Seat Belts:

Lap belts (standard for the era), manual will detail installation and care.

💡 Technology Features

Infotainment

Audio System:

Factory AM radio (optional/standard depending on trim).

Driver Assistance

Features:

None (vehicle era predates modern driver assistance systems).

Connectivity

Features:

None (vehicle era predates modern connectivity).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000 miles or 3 months, but manual provides specific recommendations.

Tune Up Interval:

Recommended at regular intervals, manual details procedures for ignition timing, carburetor adjustment, etc.

Fluid Specifications

Engine Oil Type:

API SE or SF, SAE 10W-30 or 10W-40 recommended (manual will specify exact grade and capacity).

Transmission Fluid Type:

GL-4 gear oil (manual will specify viscosity and capacity).

Coolant Type:

Ethylene glycol-based antifreeze mixed with distilled water (manual will provide ratio and capacity).

Known Issues

Common Wear Items:

Ignition points and condenser, carburetor wear, suspension bushings, clutch components, exhaust system corrosion.

Rust Prone Areas:

Wheel wells, rocker panels, floor pans, battery tray area (common for vehicles of this era).

📚 Vehicle History

Brand Heritage

Manufacturer:

Datsun (Nissan's export brand at the time)

Model Evolution

Introduction:

The Datsun 510 (Bluebird) was introduced in 1968, becoming a highly successful model known for its sporty handling and affordability. The PL521 pickup followed, offering a robust and reliable utility vehicle.

Production

Manufacturing Location:

Japan

Market Impact:

Key to Datsun's growth in international markets, particularly North America, often seen as a competitor to European sports sedans like the BMW 2002.

🏆 Awards & Recognition

Recognitions

Reputation:

Widely regarded as a classic Japanese sports sedan, praised for its handling, reliability, and relative affordability.