DATSUN Truck 520 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Datsun Model: 520 Truck Product Name: DATSUN Truck 520 Service Repair Workshop Manual Codes Chassis Codes: CSP210 (2WD), CSP211 (4WD) - Note: Specific chassis codes...

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类型: Truck

斯库: 192225

标签: 520 Cars Datsun Truck

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Datsun

Model:

520 Truck

Product Name:

DATSUN Truck 520 Service Repair Workshop Manual

Codes

Chassis Codes:

CSP210 (2WD), CSP211 (4WD) - Note: Specific chassis codes can vary by market and minor updates.

👋 Introduction

Market Position

Target Audience:

Datsun 520 Truck owners, mechanics, restoration enthusiasts, DIY mechanics.

Competitive Analysis

Value Proposition:

Offers a complete and high-quality alternative to incomplete or low-cost manuals, enabling self-repair and maintenance.

Key Features

Completeness:

Explicitly stated as 'Complete Manual - No Missing Pages!' and 'Contains Everything You Will Ever Need'.

Usability:

Supplied in 'Easy to use PDF Format' with a 'Superb Table Of Contents'.

Customer Focus:

'Customer Satisfaction Guaranteed!' and encouragement to 'Fix it yourself!'

📋 Manual Details

Coverage Areas

Manual Coverage Scope:

All Datsun 520 Truck models and configurations.

Page Count

Estimated Page Count:

Hundreds of pages (exact count not specified, but described as comprehensive).

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English (Implied by sale platform and typical manual language for international markets).

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, tuning, diagnostics, lubrication system, cooling system, fuel system, ignition system, emission control.

Transmission:

Manual transmission service, repair, adjustments, and fluid specifications.

Drivetrain:

Rear-wheel drive (RWD) system, propeller shaft, differential, axle shafts, and related components. 4WD system (if applicable) coverage.

Suspension:

Front suspension (independent or leaf spring), rear suspension (leaf spring), shock absorbers, springs, bushings, alignment procedures.

Steering:

Steering gear, steering column, tie rods, ball joints, steering wheel removal and installation, alignment.

Brakes:

Front drum brakes, rear drum brakes, parking brake system, hydraulic system, brake fluid specifications, bleeding procedures, component replacement.

Electrical:

Battery, charging system (alternator/generator), starting system, ignition system, lighting system, gauges, wiring diagrams, fuses, relays.

Body:

Body panels, doors, windows, latches, interior trim, seats, bumpers, chassis structure, rust repair considerations.

HVAC:

Heater system, ventilation system (if equipped). Air conditioning system coverage may be limited or absent depending on original factory fitment.

Procedures Included

Maintenance:

Regular maintenance tasks, lubrication, fluid changes, filter replacements, spark plug replacement, belt adjustments.

Troubleshooting:

Diagnostic flowcharts, common problem identification and resolution for all major systems.

Repair:

Step-by-step repair procedures for virtually all mechanical and electrical components.

Rebuild:

Complete engine and transmission rebuild procedures, including component specifications and tolerances.

Refurbish:

Procedures for restoring worn components, bodywork refurbishment, and interior detailing.

Restoration:

Guidance on restoring original specifications, paint, and materials for classic vehicle restoration.

Diagnostics:

Detailed diagnostic procedures for identifying and rectifying faults in engine, electrical, and mechanical systems.

Technical Depth

Depth:

Comprehensive, covering everything from basic owner maintenance to complete engine and transmission rebuilds, including detailed specifications and diagrams.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely searchable text within PDF for efficient information retrieval.

Print Quality

Quality:

Described as high-quality, not 'cheap, incomplete, inferior'.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Family:

Datsun E-series

Displacement Cc:

Typically 1.3L (G13) and 1.5L (G15) gasoline engines. Specific displacement may vary by sub-model and market.

Cylinders:

4-Cylinder

Configuration:

Inline

Performance

Horsepower Hp:

Approx. 50-75 HP (Varies by specific engine variant and tuning).

Torque Lb Ft:

Approx. 60-80 lb-ft (Varies by specific engine variant and tuning).

Fuel System

Induction:

Carbureted (e.g., Hitachi, Solex, Mikuni).

Fuel Type:

Unleaded Gasoline (Octane rating recommendations will be detailed in the manual).

Ignition System

Type:

Distributor-based, points and condenser ignition system.

🔧 Transmission

Standard

Type:

4-speed Manual Transmission.

Optional

Type:

3-speed Automatic Transmission was an option on some models/markets.

Features

Clutch Type:

Dry single plate, hydraulically operated.

Fluid Type:

Manual: Gear oil (e.g., GL-4 SAE 80W-90). Automatic: ATF (e.g., Dexron).

📐 Dimensions

Exterior

Wheelbase Mm:

Approx. 2,500 mm (Standard Bed). Variations may exist for Long Bed models.

Length Mm:

Approx. 4,065 mm (Standard Bed).

Width Mm:

Approx. 1,560 mm.

Height Mm:

Approx. 1,470 mm.

Cargo

Bed Length Mm:

Approx. 1,800 mm (Standard Bed).

Weights

Curb Weight Kg:

Approx. 900 - 1,100 kg (Varies by configuration).

Payload Capacity Kg:

Typically around 500 - 600 kg.

🛡️ Safety Features

Ratings

Crash Safety Standards:

Designed to meet the safety standards of its era (late 1960s / early 1970s). Modern crash test ratings are not applicable.

Active Features

Braking System:

Front and rear drum brakes, mechanical parking brake.

Steering System:

Manual steering system. Power steering was generally not available.

Passive Features

Seat Belts:

Lap belts typically standard; three-point belts may have been optional or dealer-fitted.

Body Structure:

Body-on-frame construction, providing a robust but less energy-absorbing structure compared to modern unibody vehicles.

💡 Technology Features

Infotainment

Audio System:

Basic AM radio or radio delete. Aftermarket head units are common upgrades.

Driver Assistance

Features:

Minimal to none. Focus is on mechanical reliability and basic functionality.

Connectivity

Features:

Not applicable for the era.

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 3,000 miles or 3 months, whichever comes first. Manual will provide specific recommendations.

Tune Up:

Recommended at regular intervals (e.g., 12,000-15,000 miles) for spark plugs, ignition timing, and carburetor adjustment.

Transmission Fluid Change:

Every 20,000-30,000 miles for manual transmissions; consult manual for automatic transmission intervals.

Coolant Flush:

Typically every 2 years or 24,000 miles.

Fluid Specifications

Engine Oil:

API Service SE or SF, SAE 10W-30 or 10W-40 recommended depending on climate. Manual will specify precise grade.

Coolant:

Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio). Manual will detail capacity.

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Known Issues

Engine:

Potential for oil leaks, carburetor issues (gumming, adjustment), ignition system wear (points, condenser, coil).

Body:

Susceptibility to rust and corrosion, particularly in lower body panels, wheel arches, and chassis.

Suspension:

Wear in bushings, ball joints, and tie rod ends leading to play and poor alignment. Leaf spring fatigue.

Electrical:

Aging wiring harnesses, corroded connections, and wear in switches and relays.

📚 Vehicle History

Brand Heritage

Brand Origins:

Datsun, the predecessor to Nissan, was known for producing reliable and affordable vehicles, including successful trucks.

Model Evolution

Generation:

The 520 was Datsun's first compact pickup truck, introduced in 1959. The 520 designation typically refers to the second generation (1965-1971).

Key Innovations:

Established Datsun's reputation in the compact truck market, known for its durability and value.

Production

Production Years:

1965-1971 (for the 520 generation).

Manufacturing Locations:

Primarily Japan, with exports to various global markets.

🏆 Awards & Recognition

Recognitions

Market Reception:

The Datsun 520 was highly regarded for its affordability, durability, and utility, contributing to Datsun's growing market share in the compact truck segment.

Ratings

Reliability:

Generally considered a reliable and robust vehicle for its time, though subject to typical wear and tear of classic vehicles.

Certifications

Quality Standard:

Built to Japanese automotive quality standards of the period.