DATSUN PICK-UP Model 520 Series Service Repair Manual

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🏷️ Basic Information Identification Make: Datsun Model: Pick-up Series: 520 Series Codes Model Code: 520 Series 👋 Introduction Market Position Target Audience: Datsun Pick-up 520 Series owners, mechanics, and restoration...

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类型: Truck

斯库: 193022

标签: 520 520 Series Cars Datsun Truck

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Datsun

Model:

Pick-up

Series:

520 Series

Codes

Model Code:

520 Series

👋 Introduction

Market Position

Target Audience:

Datsun Pick-up 520 Series owners, mechanics, and restoration enthusiasts.

Competitive Analysis

Value Proposition:

Provides comprehensive, factory-authentic repair information at a fraction of the cost of OEM manuals, enabling DIY maintenance and repair.

Key Features

Feature Highlight 1:

Vehicle-specific, not generic; identical to dealership technician manuals.

Feature Highlight 2:

Rich with diagrams, illustrations, and wiring schematics for clarity.

Feature Highlight 3:

Printable pages allow for targeted use in the workshop.

Feature Highlight 4:

Cost-effective solution for DIY repairs, saving on labor costs.

Feature Highlight 5:

Instant download for immediate access.

📋 Manual Details

Coverage Areas

Coverage Scope:

Complete Service and Repair

Page Count

Page Count Estimate:

Extensive (Specific count not provided, but described as 'complete detail' and 'tons of pictures and diagrams')

Manual Type

Manual Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Comprehensive engine overhaul, tuning, diagnostics, and component repair.

Transmission:

Manual and potentially automatic transmission repair, adjustment, and overhaul.

Drivetrain:

Rear-wheel drive system, including differential, driveshaft, and axle repairs.

Suspension:

Front and rear suspension component inspection, replacement, and alignment procedures.

Steering:

Steering gear, linkages, and power steering (if applicable) system service and repair.

Brakes:

Brake system diagnostics, component replacement (drums, shoes, wheel cylinders, master cylinder, lines), and bleeding procedures.

Electrical System:

Complete wiring schematics, starter, alternator, battery, lighting, ignition system, and accessory wiring repairs.

Cooling System:

Radiator, fan, water pump, thermostat, and coolant hose service.

Fuel System:

Carburetor overhaul and adjustment, fuel pump, fuel lines, and fuel tank service.

Exhaust System:

Exhaust manifold, pipe, muffler, and catalytic converter replacement and repair.

Body And Chassis:

Body panel repair, door mechanisms, glass replacement, and chassis lubrication.

Interior Components:

Seat adjustment, dashboard components, and interior trim repair.

Procedures Included

Maintenance:

Routine maintenance tasks, fluid changes, filter replacements, lubrication points, and inspections.

Troubleshooting:

Diagnostic charts and procedures for identifying and resolving common and uncommon problems.

Repair:

Detailed step-by-step instructions for component removal, repair, and reinstallation.

Rebuild:

Complete engine and transmission rebuild procedures with torque specifications and clearances.

Diagnostics:

System-specific diagnostic routines and fault code interpretation (if applicable).

Wiring Schematics:

Detailed electrical wiring diagrams for all vehicle systems.

Technical Depth

Depth:

Factory-level, detailed technical information suitable for professional technicians and advanced DIYers.

📊 Manual Specifications

File Format

File Format:

Software Requirements:

Adobe PDF Reader

Extraction Requirements:

WinZip or equivalent archiving software

Print Quality

Printability:

All pages printable

Zoom Functionality:

Zoom in/out for detailed viewing and printing of enlarged images.

Binding Type

Binding Type:

Digital (Downloadable)

Paper Type

Paper Type:

N/A (Digital Format)

Distribution Method

Distribution Method:

Instant Download

⚙️ Engine Specifications

Primary Engine

Engine Type:

Likely Inline-4 (common for Datsun 520 series, specific details in manual)

Engine Type

Engine Family:

Likely Nissan J-series or similar OHV/OHC engine.

Displacement

Displacement Cc:

Commonly 1.3L to 1.6L for this era (specifics within manual)

Performance

Horsepower Range Bhp:

Approximately 60-80 bhp (typical for engines of this size and era, verify in manual)

Torque Range Lb-Ft:

Approximately 75-90 lb-ft (typical for engines of this size and era, verify in manual)

Fuel System

Fuel Delivery:

Carbureted (single or dual barrel carburetor typical)

Ignition System

Ignition Type:

Distributor-based ignition system

Cooling System

Cooling Method:

Water-cooled

🔧 Transmission

Standard

Transmission Type:

Likely 4-speed manual transmission

Optional

Optional Transmission Type:

Possibility of a 3-speed automatic transmission on some variants (verify in manual)

Features

Clutch Type:

Single dry plate clutch

Drivetrain

Drive Layout:

Rear-Wheel Drive (RWD)

📐 Dimensions

Exterior

Body Styles:

Regular Bed, Long Bed Pick-up

Weights

Curb Weight Lbs:

Approx. 2200-2500 lbs (typical for this class, exact in manual)

Payload Capacity Lbs:

Approx. 1000-1500 lbs (typical, verify in manual)

🛡️ Safety Features

Ratings

Safety Ratings Era:

Safety standards and testing were less rigorous than modern vehicles; manual will cover available safety features of the time.

Active Features

Active Safety Features:

Basic braking system, steering.

Passive Features

Passive Safety Features:

Lap belts (standard on some models, optional on others), reinforced cabin structure.

💡 Technology Features

Infotainment

Infotainment Features:

Basic AM radio (optional), heater/defroster.

Driver Assistance

Driver Assistance Features:

N/A (Vehicle from an era prior to widespread driver assistance systems).

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval Miles:

Typically 3,000 miles or 3 months (specific recommendation in manual)

Tune Up Interval Miles:

Recommended at regular intervals for optimal performance and fuel economy (details in manual).

Fluid Specifications

Engine Oil Type:

API SF/CD or SG service classification (e.g., SAE 10W-30 or 10W-40, verify in manual)

Coolant Type:

Ethylene glycol-based antifreeze with corrosion inhibitors. Mixture ratio specified in manual.

Transmission Fluid Type:

GL-4 gear oil (e.g., SAE 75W-90 or 80W-90, confirm in manual)

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid (verify in manual)

Known Issues

Common Issue 1:

Carburetor wear and adjustment issues leading to rough idling or poor fuel economy.

Common Issue 2:

Rust and corrosion, particularly on the truck bed and chassis.

Common Issue 3:

Electrical system issues such as failing grounds, worn wiring insulation, and aging components.

Common Issue 4:

Suspension wear, including ball joints, bushings, and shock absorbers.

📚 Vehicle History

Brand Heritage

Brand Origin:

Datsun (precursor to Nissan) is a Japanese automotive manufacturer.

Model Evolution

Model Introduction Era:

The Datsun 520 series was produced from 1961 to 1965, with the 520 designation specifically for the earlier part of this generation.

Generation:

First generation of Datsun light commercial vehicles that evolved into the Datsun Truck line.

Production

Production Location:

Japan

Significance:

Established Datsun's reputation for reliable and affordable light trucks in global markets.

🏆 Awards & Recognition

Recognitions

Market Recognition:

Datsun trucks of this era were highly regarded for their durability, fuel efficiency (for the time), and affordability, contributing significantly to the brand's growth.