David Brown 1194 Tractor Repair Service Manual

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🏷️ Basic Information Identification Make: David Brown Model: 1194 Tractor 👋 Introduction Market Position Target Audience: Professional technicians and experienced DIY mechanics. Key Features Instructional Style: Step-by-step guidance, mirroring factory...

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类型: Tractor

斯库: 16771

标签: 1194 Agriculture David Brown Tractor Tractors

产品多属性

Description

🏷️ Basic Information

Identification

Make:

David Brown

Model:

1194 Tractor

👋 Introduction

Market Position

Target Audience:

Professional technicians and experienced DIY mechanics.

Key Features

Instructional Style:

Step-by-step guidance, mirroring factory technician knowledge.

Content Comparison:

Covers topics typically found in factory service and owner's manuals.

User Benefit:

Empowers owners to make informed maintenance and repair decisions.

Competitive Analysis

Alternatives:

Competed with similar tractors from manufacturers like Massey Ferguson, Ford, and John Deere in its class during the 1970s.

📋 Manual Details

Coverage Areas

Manual Type:

Repair Service Manual

Language:

English

Format:

Page Count

Estimated Pages:

The provided information doesn't specify an exact page count. However, given the depth of coverage described, a comprehensive factory-style service manual for this era would typically range from 300 to 700 pages.

📖 Manual Coverage

Systems Covered

Engine:

Comprehensive coverage including overhaul, tuning, and troubleshooting.

Transmission:

Detailed procedures for maintenance, repair, and adjustment of all transmission components.

Hydraulics:

In-depth information on the hydraulic system, including pumps, valves, and cylinders.

Electrical System:

Wiring diagrams, component testing, and troubleshooting for the entire electrical system.

Cooling System:

Maintenance and repair of the radiator, thermostat, and associated components.

Fuel System:

Details on the fuel injection pump, injectors, and fuel tank servicing.

Braking System:

Repair and adjustment procedures for the braking system, including parking brake.

Steering System:

Maintenance and repair of the steering assembly.

Frontend And Rear Axles:

Service information for axle components, including differential.

Power Take Off Pto:

Coverage of PTO operation, maintenance, and repair.

Procedures Included

Maintenance:

Regular servicing, lubrication, and inspection procedures.

Troubleshooting:

Diagnostic guides for identifying and resolving common and uncommon issues.

Disassembly And Assembly:

Step-by-step instructions for dismantling and reassembling all major tractor components.

Rebuild Procedures:

Detailed instructions for complete engine, transmission, and hydraulic unit rebuilds.

Technical Specifications:

Torque values, clearances, fluid capacities, and other critical data.

Electrical Diagnostics:

Procedures for testing and repairing starter, alternator, lighting, and instrumentation.

Calibration And Adjustment:

Instructions for adjusting engine timing, hydraulic pressures, and clutch engagement.

Timing Adjustment:

Detailed instructions for setting injection pump timing and valve lash.

Technical Depth

Level Of Detail:

Designed for professional technicians, offering comprehensive detail for complex repairs and diagnostics, yet accessible to DIY mechanics with basic knowledge.

Illustrations:

Includes numerous illustrations, diagrams, and pictures to aid in understanding repair procedures.

Manual Type Comparison

Type:

Service/Repair Manual

Purpose:

Detailed diagnostic, repair, overhaul, and maintenance procedures for technicians and knowledgeable owners.

Electrical System Details

Wiring Diagrams:

Includes detailed, often color-coded, wiring diagrams for accurate electrical troubleshooting.

📊 Manual Specifications

File Format

Format:

Print Quality:

Full Printable

Zoom Capability:

Searchability:

Assumed searchable text within PDF.

Delivery

Method:

Instant Download

Requirements

Software:

Adobe PDF Reader & WinZip

Compatibility:

All Versions of Windows & Mac

Binding Type

Physical Binding:

N/A (Digital Download)

Paper Type

Physical Paper:

N/A (Digital Download)

File Access

Delivery Speed:

Instantaneous digital download upon purchase.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Perkins 3.152.4 (typical for this model series)

Displacement:

2.5 Liters (152.4 cubic inches)

Cylinders:

Aspiration:

Naturally Aspirated

Performance

Horsepower Rated:

Approximately 48-50 HP (may vary slightly by specific build)

Fuel System

Injection System:

Direct Injection, typically Lucas or CAV.

Fuel Type:

Diesel

Engine Code

Engine Identifier:

Perkins 3.152.4 (common, but specific serial numbers may have variations)

Cooling System Capacity

Coolant Capacity:

Approximately 14 pints (6.6 Liters)

Torque Specifications

Cylinder Head Torque:

Specific torque sequences and values for critical engine components such as cylinder head bolts are provided.

🔧 Transmission

Standard

Transmission Type:

David Brown 8-speed gearbox (4 forward, 4 reverse with high/low range)

Optional

Differential Lock:

Standard on most models.

Features

Gear Selection:

Manual shift, center-mounted lever with range selector.

Gear Ratios

Gear Ratios Overview:

Specific gear ratios are detailed within the manual for each speed.

📐 Dimensions

Exterior

Wheelbase:

Approximately 76 inches (1930 mm)

Weights

Operating Weight:

Approximately 4,000 - 4,500 lbs (1814 - 2041 kg)

Dimensions

Length:

Approximately 120 inches (3048 mm) without linkage.

Width:

Approximately 70 inches (1778 mm) at rear track.

Height:

Approximately 78 inches (1981 mm) to top of steering wheel.

💡 Technology Features

Infotainment

Dashboard:

Basic analog gauges for oil pressure, temperature, ammeter, and tachometer/hour meter.

Driver Assistance

Features:

Limited to mechanical systems; no electronic driver assistance features.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 250 operating hours or annually, whichever comes first.

Transmission Oil Change:

Typically every 1000 operating hours, with filter replacement as per manual.

Fluid Specifications

Engine Oil Type:

API CD, SAE 15W-40 Diesel Engine Oil (check manual for exact specification).

Transmission Hydraulic Fluid:

David Brown Hy-Trans or equivalent universal tractor transmission fluid (UTTO) with ISO VG 32 specification. Capacity approx. 7-8 gallons.

Coolant Type:

Ethylene glycol-based antifreeze mixture, 50/50 with distilled water.

Known Issues

Common Problems:

Wear on clutch components, potential leaks in hydraulic system, wear on PTO spline shafts, starter motor issues.

Preventative Maintenance:

Regular lubrication of all grease points, consistent fluid level checks, and filter replacements are crucial for longevity.

Lubrication Points

Grease Points:

Critical lubrication points for steering, linkage, PTO, and axles are clearly identified in the manual.

Filters

Engine Oil Filter Part Number:

Refer to manual for exact part number, typically corresponding to Perkins 3.152.4 applications (e.g., Wix 51515 or equivalent).

Fuel Filter Part Number:

Refer to manual for exact part number, typically corresponding to Perkins 3.152.4 applications.

Hydraulic Filter Part Number:

Refer to manual for exact part number, specific to the David Brown hydraulic system.

Tire Specifications

Front Tire Size:

Commonly 6.00-16 or 7.50-16

Rear Tire Size:

Commonly 12.4/11-28 or 13.6/12-28

📚 Vehicle History

Brand Heritage

Manufacturer:

David Brown Tractors Ltd., historically a British manufacturer known for robust agricultural machinery.

Acquisitions:

David Brown tractors were eventually acquired by Tenneco (owner of Case) in 1973, leading to a rebranding as Case-David Brown.

Model Evolution

Series Context:

Part of the 1190/1210/1194 series, representing a development in the David Brown tractor line.

Production

Production Period:

Early to mid-1970s (approx. 1974-1981 for 1194, with the 1190/1210 preceding).