Dodge Caravan 2006 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Caravan Year: 2006 Codes Platform Code: NS (Fourth Generation) 👋 Introduction Market Position Segment: Mid-size Minivan Target Audience: Families, fleet operators, DIY mechanics,...

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Caravan

Year:

Codes

Platform Code:

NS (Fourth Generation)

👋 Introduction

Market Position

Segment:

Mid-size Minivan

Target Audience:

Families, fleet operators, DIY mechanics, professional technicians

Competitive Analysis

Key Competitors:

Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture/Montana

Key Features

Vehicle Strengths:

Spacious interior, versatile seating configurations (Stow 'n Go available on later models, but this manual is for '06), flexible cargo space, comfortable ride

Manual Value Proposition:

Provides factory-level detail for accurate and efficient repairs, saving time and money compared to guesswork or dealership service.

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive service and repair for the 2006 Dodge Caravan

Trim Levels Covered:

All trim levels including SE, SXT, and specific package variants

Page Count

Estimated Page Count:

~2000+

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, fuel system, ignition, exhaust, engine cooling, lubrication, starting and charging systems

Transmission:

Automatic Transaxle (41TE, 42LE), service and overhaul, shift control, diagnosis

Chassis:

Suspension (front and rear), steering system, brake system (front and rear, ABS), wheels and tires

Body And Frame:

Body construction, exterior trim, interior trim, doors, windows, liftinggate, seats, HVAC system, power accessories (windows, locks, mirrors)

Electrical:

Wiring diagrams, lighting systems, instrument cluster, audio systems, security systems, power distribution, diagnostic connector (OBD-II)

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, belt inspections and replacement

Diagnostics:

Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation, electrical system diagnosis

Repair:

Component removal and installation, system overhauls, adjustments, calibration procedures, body panel repair

Rebuilds:

Engine rebuild procedures, transmission overhaul specifications, component sub-assembly repair

Technical Depth

Depth:

Expert-level diagnostic procedures, detailed disassembly and reassembly instructions, torque specifications, electrical schematics, diagnostic flowcharts

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text for quick information retrieval

Print Quality

Resolution:

High-resolution images and diagrams for clarity

Binding Type

Binding:

Digital (No physical binding)

Paper Type

Paper:

Digital (Not applicable)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Engine Displacement:

3.3 Liters (3301 cc)

Engine Configuration:

OHV V6

Bore X Stroke:

3.82 in x 3.79 in (97.0 mm x 96.2 mm)

Compression Ratio:

9.0:1

Valve Train:

Overhead Valve (OHV), 2 valves per cylinder

Performance

Horsepower:

180 HP @ 5000 RPM

Torque:

205 lb-ft @ 4000 RPM

Fuel System

Induction:

Multi-port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Fuel Tank Capacity:

20.0 gallons (75.7 Liters)

🔧 Transmission

Standard

Type:

4-speed Automatic Transaxle

Model Code:

Optional

Type:

4-speed Automatic Transaxle with Towing Package

Model Code:

Features

Gear Ratios:

Specific ratios detailed within manual (e.g., 1st Gear: 2.84, 2nd Gear: 1.61, 3rd Gear: 1.00, Reverse: 2.21)

Fluid Type:

ATF+4 (Mopar)

Fluid Capacity:

Approximately 7.7 Quarts (7.3 Liters) for refill after pan drop, higher for full overhaul.

📐 Dimensions

Exterior

Length:

193.0 inches (4902 mm)

Width:

74.4 inches (1890 mm)

Height:

68.3 inches (1735 mm)

Wheelbase:

112.1 inches (2847 mm)

Front Track:

62.5 inches (1588 mm)

Rear Track:

62.4 inches (1585 mm)

Interior

Passenger Volume:

~150+ cubic feet (varies slightly by configuration)

Cargo

Cargo Volume Behind 3Rd Row:

~23.1 cubic feet

Cargo Volume Behind 2Nd Row:

~66.0 cubic feet

Cargo Volume Behind 1St Row:

~140.0 cubic feet

Weights

Curb Weight:

~4,000 - 4,300 lbs (1814 - 1950 kg) depending on configuration

Gross Vehicle Weight Rating:

~5,700 lbs (2585 kg)

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver:

★★★★☆ (4 stars)

NHTSA Frontal Impact Passenger:

★★★★☆ (4 stars)

IIHS Frontal Offset:

Acceptable (Good for the era, but less advanced than modern designs)

Active Features

Standard Anti-lock Braking System

Traction Control:

Optional (Traction Assist)

Passive Features

Airbags Front:

Standard front driver and passenger airbags

Airbags Side:

Optional side curtain airbags (check specific vehicle)

Seat Belts:

3-point seat belts in all seating positions, front seat belt pretensioners

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with CD player, optional Infinity premium audio system, rear seat entertainment system available on some trims.

Display Type:

Base models have basic radio display; higher trims may have color displays for climate control and audio.

Driver Assistance

Cruise Control:

Standard

Parking Sensors:

Optional rear parking assist sensors

Connectivity

OBD Ii Port:

Standard OBD-II data link connector for diagnostic scanning

🔧 Maintenance

Service Intervals

Oil Change Interval:

3,000-5,000 miles (5,000-8,000 km) or 6 months, depending on driving conditions and oil type used. Refer to manual for specific recommendations.

Engine Air Filter:

Replace every 30,000 miles (48,000 km) or as needed based on inspection.

Cabin Air Filter:

Replace every 12,000-15,000 miles (19,000-24,000 km) or annually.

Spark Plugs:

Replace every 100,000 miles (160,000 km) with recommended platinum or iridium plugs.

Transmission Fluid Change:

Replace every 30,000-60,000 miles (48,000-96,000 km) depending on usage; filter replacement highly recommended during fluid change.

Fluid Specifications

Engine Oil:

SAE 5W-30 API Service Category SN or newer (check manual for exact API rating and viscosity for ambient temperature). Capacity approx. 4.5 Quarts (4.3 Liters) with filter.

Coolant:

Mopar Antifreeze/Coolant (HOAT) 5-Year/100,000 Mile Formula or equivalent. 50/50 mix with distilled water. Capacity approx. 11.5 Quarts (10.9 Liters).

Brake Fluid:

DOT 3

Power Steering Fluid:

ATF+4 or specified power steering fluid

Known Issues

Common Problems:

Transmission solenoid issues (slipping, harsh shifts), radiator leaks, EGR valve clogging, door lock actuators failure, occasional power window motor failure, fuel pump relay failures, ABS sensor issues.

📚 Vehicle History

Brand Heritage

Marque:

Dodge, part of Chrysler Corporation (later DaimlerChrysler, then Fiat Chrysler Automobiles, now Stellantis)

Model Evolution

Generation:

Fourth Generation (NS) 2001-2007

Platform Sharing:

Shared platform with Chrysler Voyager/Town & Country and Plymouth Voyager

Production

Assembly Location:

Windsor, Ontario, Canada; Saltillo, Mexico

Production Years For Generation:

2001-2007

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

Frequently recognized as a top minivan in its class during its production run, though not specifically for the 2006 model year in major awards.

Ratings

Consumer Reports Reliability:

Varied reliability ratings depending on specific model year and components, typically average to below average for powertrain and electrical systems in later years of this generation.