Positioning:
The Dodge Caravan during this generation (2001-2007) was a highly popular minivan, known for its practicality, spacious interior, and versatile seating configurations. It was a staple for families and commercial users alike.
Competitors:
Competed directly with vehicles like the Honda Odyssey, Toyota Sienna, Ford Windstar/Freestar, Chevrolet Venture/Uplander, and the Chrysler Town & Country (sharing platforms).
Vehicle Features:
Flexible seating arrangements (Stow 'n Go introduced later in this generation), comfortable ride, ample cargo space, available all-wheel drive (on some models), and a reputation for family utility.
Value:
This factory service manual is an indispensable tool for owners and technicians seeking to maintain, diagnose, and repair the Dodge Caravan accurately. It provides the definitive factory-level information required for all service tasks.
Powertrain:
Engine Mechanical, Engine Performance, Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System, Starting System, Charging System, Engine Control Systems (ECM/PCM)
Transmission Drivetrain:
Automatic Transmissions (e.g., 41TE, 42LE), Manual Transmissions (if applicable), Drivetrain Components (CV Joints, Axles, Driveshafts)
Suspension Steering:
Front Suspension, Rear Suspension, Steering System, Wheel Alignment
Brakes:
Brake System Components, Hydraulic System, ABS (Anti-lock Braking System), Parking Brake
Electrical Electronics:
Wiring Diagrams, Fuses and Relays, Lighting System, Instrumentation, Power Accessories, Body Control Module (BCM), Powertrain Control Module (PCM), Diagnostic Trouble Codes (DTCs), Audio System, HVAC Controls
Body Interior:
Body Panels, Doors, Glass, Seats, Interior Trim, HVAC System (Heating, Ventilation, Air Conditioning), Door Locks, Remote Keyless Entry (RKE)
Maintenance Procedures:
Scheduled Maintenance, Oil Changes, Fluid Replacements, Filter Replacements, Spark Plug Replacement, Belt Replacement
Diagnostic Procedures:
Troubleshooting Guides, Symptom-Based Diagnostics, Diagnostic Scan Tool Usage, DTC Interpretation
Repair Procedures:
Component Removal and Installation, Overhaul Procedures, Clutch Replacement, Brake Pad/Rotor Replacement, Suspension Component Replacement, Engine Component Repair, Transmission Repair
Electrical Troubleshooting:
Circuit Diagnosis, Component Testing, Wiring Harness Repair, Connector Inspection
Specifications Data:
Torque Specifications, Clearances, Fluid Capacities, Electrical Specifications, Diagnostic Values
Depth:
Comprehensive; covers routine maintenance to major component overhaul and diagnostics. Suitable for professional technicians and advanced DIY enthusiasts.
Engine Options:
Commonly equipped with the 3.3L V6 (EGA) and 3.8L V6 (GPG) engines. Some models may have offered a 2.4L 4-cylinder engine (EDZ) earlier in the production run.
3.3L V6 Horsepower:
~180 hp @ 5000 rpm (Varies slightly by year)
3.3L V6 Torque:
~205 lb-ft @ 3200 rpm (Varies slightly by year)
3.8L V6 Horsepower:
~190-215 hp @ 5000-5200 rpm (Varies by year)
3.8L V6 Torque:
~230-250 lb-ft @ 4000 rpm (Varies by year)
System:
Multi-point Fuel Injection (MPI)
System:
Distributorless Ignition System (DIS) or Coil-on-Plug (COP) depending on year and engine
Wheelbase:
Approximately 119.3 inches (for SWB models)
Length:
Approximately 177.5 inches (SWB) to 195.5 inches (LWB - Grand Caravan)
Cargo Volume Behind 3Rd Row:
Varies by configuration, but typically around 15-20 cubic feet for SWB models.
Curb Weight:
Varies by engine and drivetrain, typically 3900-4500 lbs.
NHTSA Front Impact:
Good (for 2001-2007 models, varies slightly by specific year and test)
IIHS Side Impact:
Acceptable to Good (depending on year and specific equipment)
ABS:
Standard Anti-lock Braking System (ABS) on most models.
Traction Control:
Available Traction Control System (TCS) on some models, often coupled with ABS.
Airbags:
Front driver and passenger airbags. Optional side-impact airbags may be available on higher trims.
Seat Belts:
Three-point seat belts for all seating positions, including lower anchors and tethers for children (LATCH) system.
Audio System:
Factory radio with CD player, AM/FM. Optional premium Infinity sound systems were available. Sirius Satellite Radio was also an option.
Rear Entertainment:
Optional rear-seat entertainment system with a flip-down screen and wireless headphones available on some higher trims.
Cruise Control:
Standard cruise control.
Parking Assist:
Rear parking assist (ParkSense) was an optional feature on later models.
Keyless Entry:
Remote Keyless Entry (RKE) system was standard or optional depending on trim level.
Power Accessories:
Power windows, power door locks, and power mirrors were common features, with power sliding doors and a power liftgate available on some models.
Oil Change Interval:
Typically every 3,000-7,500 miles depending on oil type and driving conditions. Refer to manual for specific recommendations.
Transmission Fluid Change:
Recommended every 30,000-60,000 miles, depending on severity of use. Check manual for specific fluid type (e.g., ATF+4).
Spark Plugs:
Intervals vary by plug type, typically 60,000-100,000 miles for platinum or iridium plugs.
Engine Oil:
Typically SAE 5W-30 or 10W-30, meeting Chrysler MS-6395 specification. Always verify with manual.
Coolant:
Chrysler HOAT (Hybrid Organic Acid Technology) coolant, typically a 50/50 mix of antifreeze and distilled water.
Transmission Fluid:
Chrysler ATF+4 (MS-9602) is the standard for these transmissions. **Crucial to use the correct fluid to avoid transmission damage.**
Engine Mounts:
Engine mounts can degrade over time, leading to vibration and harshness, particularly during acceleration or braking.
Transmission Issues:
Transmission cooler lines can corrode and leak. Some transmissions may experience shifting issues or solenoid failures with high mileage.
Rear Wiper Motor:
The rear wiper motor is a common failure point.
Power Sliding Doors:
Power sliding door mechanisms can become slow or inoperative due to worn components or electrical issues.
Climate Control:
Blend door actuators for the HVAC system can fail, leading to improper temperature control.
Heritage:
Dodge, as part of Chrysler, has a long history in the automotive industry, with a focus on mainstream vehicles and a strong presence in the minivan segment since its inception.
Generation:
This manual covers the fourth generation of the Dodge Caravan (and its sibling, the Chrysler Voyager/Town & Country), which ran from 2001 to 2007. This generation saw significant updates in styling, safety, and available features.
Manufacturing Locations:
Primarily manufactured in North America, notably at Chrysler's Windsor Assembly Plant in Ontario, Canada.
