Market Segment:
Minivan / Family Vehicle
Key Competitors:
Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture
Vehicle Strengths:
Spacious interior, flexible seating, available Stow 'n Go (later generations), proven powertrain options
Value For Buyers:
Provides comprehensive, OEM-level information for DIY repairs, maintenance, and diagnostics, saving significant costs compared to professional service.
Engine Systems:
2.5L/2.8L Diesel, 2.4L 4-Cyl, 3.3L V6, 3.8L V6: Fuel, Ignition, Cooling, Lubrication, Exhaust, Emission Controls, Starting, Charging
Transmission Systems:
Automatic Transmissions (e.g., 40TE/41TE, 42LE): Service, Diagnosis, Overhaul, Fluid Specifications
Drivetrain Systems:
Front Wheel Drive, Axles, CV Joints, Differential
Suspension Systems:
Front Struts, Rear Shock Absorbers, Springs, Control Arms, Bushings, Alignment Specifications
Steering Systems:
Power Steering System, Steering Column, Tie Rods, Rack and Pinion
Brake Systems:
Front/Rear Disc Brakes, ABS, Parking Brake, Hydraulic System
Electrical Systems:
Battery, Alternator, Starter, Lighting, Fuses, Relays, Wiring Diagrams, Body Control Module (BCM), Powertrain Control Module (PCM)
HVAC Systems:
Air Conditioning, Heating, Ventilation, Climate Control
Body And Interior Systems:
Body Panels, Doors, Windows, Seats, Trim, Security System
Body Electrical:
Interior/Exterior Lighting, Power Accessories (windows, locks, mirrors), Instrument Cluster, Wiper/Washer System, Horn
Maintenance Procedures:
Oil Change, Filter Replacement, Spark Plug Replacement, Fluid Checks/Changes, Belt Replacement, Brake Pad Replacement
Troubleshooting Procedures:
Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnosis, Electrical Circuit Testing
Repair Procedures:
Engine Overhaul, Transmission Repair, Suspension Component Replacement, Brake Caliper Rebuild, Electrical Component Diagnosis/Replacement
Installation Procedures:
Component Installation, Accessory Installation (where applicable)
Diagnostic Troubleshooting Guides:
Step-by-step troubleshooting trees and flowcharts for common and uncommon problems.
Diagnostic Depth:
Advanced diagnostics with detailed wiring diagrams and component testing procedures
Rebuild Depth:
Complete engine and transmission overhaul procedures with specifications and torque values
Electrical Schematics:
Comprehensive, component-level wiring diagrams for all systems
Torque Specifications:
Precise torque values for all critical fasteners, engine rebuilds, suspension components, and more.
Engine 2.4L:
2.4L DOHC 4-Cylinder (Code: EDZ), approx. 150 hp @ 5800 rpm, 165 lb-ft torque @ 4000 rpm
Engine 3.3L:
3.3L SOHC V6 (Code: EGH), approx. 180 hp @ 5000 rpm, 205 lb-ft torque @ 3600 rpm
Engine 3.8L:
3.8L SOHC V6 (Code: EWX), approx. 200 hp @ 5000 rpm, 235 lb-ft torque @ 3600 rpm
Engine 2.5L Diesel:
2.5L Turbo Diesel (VM Motori RL420 SOHC), approx. 115 hp, 200 lb-ft torque (performance varies by specific tune)
Engine 2.8L Diesel:
2.8L CRD Turbo Diesel (VM Motori R428 DOHC), approx. 148 hp, 250 lb-ft torque (performance varies by specific tune)
Compression Ratio 2.4L:
9.4:1
Compression Ratio 3.3L V6:
9.3:1
Compression Ratio 3.8L V6:
9.0:1
Fuel Delivery Gasoline:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (2.4L, 3.3L, 3.8L); Diesel fuel (2.5L, 2.8L)
Diesel Injection System:
Mechanical or Common Rail Diesel Injection (CRD) depending on specific engine
Oil Change Interval:
Every 3,000-7,500 miles, depending on oil type and driving conditions (refer to manual for specifics)
Engine Air Filter Replacement:
Every 15,000-30,000 miles or as needed
Spark Plug Replacement:
30,000 miles (standard plugs) to 100,000 miles (platinum/iridium plugs)
Transmission Fluid Change:
Every 30,000-60,000 miles (consult manual for specific transmission and fluid type)
Engine Oil 2.4L:
SAE 5W-30, API Certified (Capacity: 4.5 quarts with filter)
Engine Oil 3.3L 3.8L:
SAE 5W-30, API Certified (Capacity: 4.5 quarts with filter)
Transmission Fluid:
ATF+4 (Mopar Part Number: 05013457AA or equivalent)
Coolant:
50/50 mixture of Mopar Antifreeze/Coolant (MS-7170) and distilled water
Power Steering Fluid:
Mopar Power Steering Fluid or equivalent meeting MS-5901
Brake Fluid:
DOT 3 or DOT 4 (check specific fill cap)
Common Issues 2.4L:
Head gasket failures, oil leaks, transmission solenoid issues
Common Issues V6:
Intake manifold gasket leaks, power steering pump failure, rear evaporator core leaks (for dual-zone HVAC)
Common Issues General:
Door lock actuator failures, window regulator issues, suspension component wear (ball joints, tie rods)
Dodge Minivan Legacy:
Dodge pioneered the minivan segment with the original Caravan in 1983.
Fourth Generation Updates:
This generation introduced optional all-wheel drive, improved safety features, and a more refined interior compared to its predecessors.
Manufacturing Location:
Windsor, Ontario, Canada; St. Louis, Missouri, USA
Production Years:
1984-2007 (for Caravan/Voyager/Town & Country nameplates under Chrysler Corporation)