Target Audience:
DIY mechanics, independent repair shops, fleet maintenance
Competitors:
Honda Odyssey, Toyota Sienna, Ford Freestar/Windstar, Chevrolet Venture/Montana
Manual Advantage:
Provides factory-level detail for a wide range of repairs and maintenance, crucial for a vehicle as complex as a minivan.
Vehicle Utility:
Designed for family transport, cargo hauling, and towing (within limits), requiring thorough maintenance for reliability.
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system
Transmission:
Automatic transmission (e.g., 41TE, 42LE) service, diagnostics, and repair
Drivetrain:
Front-wheel drive axle and suspension components
Brakes:
Hydraulic brake system, ABS (Anti-lock Braking System), parking brake
Steering:
Power steering system, steering column, steering gear
Suspension:
Front and rear suspension systems, shock absorbers, struts, control arms, bushings
Electrical:
Battery, charging system, starting system, lighting, instruments, power accessories, trailer wiring
Body:
Body structure, interior trim, exterior trim, doors, windows, seats, sunroof (if applicable)
HVAC:
Heating, Ventilation, and Air Conditioning system service and repair
Restraint Systems:
Airbag system (SRS), seat belts
Diagnostics:
On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), diagnostic procedures
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, tune-ups
Troubleshooting:
Diagnostic flowcharts, common problems and solutions, symptom-based troubleshooting
Repair:
Component removal, installation, overhaul, and adjustment procedures
Adjustment:
Alignment specifications, brake adjustments, clutch adjustments (if manual transmission was an option, which is unlikely for this model)
Wiring Diagrams:
Complete electrical wiring schematics for all systems
Specifications:
Torque specifications, tolerances, fluid capacities, electrical specifications
Depth Level:
Comprehensive (includes basic maintenance to complex component overhauls and diagnostics)
Diagnostic Capability:
Advanced (details on using diagnostic tools, interpreting sensor data, and specific diagnostic procedures for various faults)
Rebuild Procedures:
Detailed procedures for engine and transmission rebuilding (if applicable to the depth of the manual)
Engine Code:
EDZ (3.3L V6)
Displacement:
3301 cc (201.5 cubic inches)
Bore X Stroke:
93.0 mm x 81.0 mm (3.66 in x 3.19 in)
Horsepower:
Approx. 180-185 hp @ 5000-5200 rpm
Torque:
Approx. 200-210 lb-ft @ 3200-3400 rpm
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, 87 octane recommended
Oil Type Specification:
API Certified SAE 5W-30
Oil Capacity:
Approx. 4.5 quarts (4.3 liters) with filter change
Ignition Type:
Distributorless Ignition System (DIS) with coil-on-plug (COP) or coil pack
Wheelbase:
Approx. 119.3 inches (3030 mm)
Length:
Approx. 189.8 inches (4820 mm)
Width:
Approx. 76.5 inches (1943 mm)
Height:
Approx. 68.0 inches (1727 mm)
Curb Weight:
Approx. 4000-4400 lbs (1814-2000 kg), varies by trim and equipment
Max Cargo Volume Behind 1St Row:
Approx. 140-150 cu. ft. (with removable seats)
Max Cargo Volume Behind 2Nd Row:
Approx. 80-90 cu. ft. (with removable seats)
NHTSA Front Impact Driver:
4 Stars (for 2003 models, varying slightly by year)
NHTSA Front Impact Passenger:
4 Stars (for 2003 models, varying slightly by year)
NHTSA Side Impact Front Driver:
5 Stars (for 2003 models, varying slightly by year)
NHTSA Side Impact Front Passenger:
5 Stars (for 2003 models, varying slightly by year)
NHTSA Side Impact Rear Passenger:
4 Stars (for 2003 models, varying slightly by year)
ABS:
Standard Anti-lock Braking System (ABS)
Airbags:
Driver and front passenger airbags, optional side airbags
Seatbelts:
3-point active seatbelts with pretensioners and load limiters
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, or as indicated by the oil change indicator system.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving conditions.
Spark Plug Replacement:
Platinum-tipped spark plugs generally last 60,000-100,000 miles (96,000-160,000 km). Refer to manual for specific type and interval.
Transmission Fluid Change:
Every 30,000-60,000 miles (48,000-96,000 km) or as recommended by the manual, especially if used for towing.
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) coolant, typically pink or orange. Mopar Antifreeze/Coolant (MS-9769) recommended.
Coolant Capacity:
Approx. 11.5 quarts (10.9 liters)
Power Steering Fluid:
Mopar Power Steering Fluid (MS-5901) or equivalent
Transmission Hard Shifting:
Common concern with the 41TE/42LE transmissions, often related to solenoid packs or valve body issues. Manual will detail diagnostic steps.
Engine Oil Leaks:
Can occur from valve cover gaskets, oil pan gaskets, or crankshaft seals. Manual covers replacement procedures.
Power Door Locks And Windows:
Electrical gremlins can affect these systems; manual provides wiring diagrams and troubleshooting for motors, switches, and control modules.
Suspension Wear:
Ball joints, tie rod ends, and bushings can wear out due to vehicle weight and mileage. Manual specifies inspection and replacement.
Brand Focus:
Chrysler Corporation's entry into the minivan market, revolutionizing family transportation.
Generation:
This generation (NS) represents the third major redesign of the Dodge Caravan/Chrysler Town & Country platform.
Design Changes:
Features a smoother, more aerodynamic design compared to the previous generation, with improved interior packaging and available features.
Manufacturing Location:
Windsor, Ontario, Canada; St. Louis, Missouri, USA
Production Period:
2000-2007 (for the NS platform, with facelifts/updates during this time)
