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Dodge Caravan Service Repair Manual 2008-2009

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🏷️ Basic Information Identification Make: Dodge Model: Caravan Model Years Covered: 2008, 2009 Codes Platform Code: JS (short wheelbase), RT (long wheelbase for Grand Caravan) Chassis Code: JS 👋 Introduction...
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类型: Car
厂商:
斯库: 402043
Dodge Caravan Service Repair Manual 2008-2009
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Caravan
Model Years Covered:
2008, 2009
Codes
Platform Code:
JS (short wheelbase), RT (long wheelbase for Grand Caravan)
Chassis Code:
JS
👋 Introduction
Market Position
Segment:
Minivan / People Carrier
Target Audience:
Families, individuals requiring flexible cargo and passenger space, DIY mechanics, professional technicians.
Competitive Analysis
Key Competitors:
Honda Odyssey, Toyota Sienna, Ford Freestar/Windstar, Chevrolet Uplander/Venture, Kia Sedona.
Key Features
Vehicle Strengths:
Spacious interior, versatile seating (Stow 'n Go on many trims), comfortable ride, good fuel economy for its class, strong V6 engine options.
📋 Manual Details
Coverage Areas
Primary Coverage:
Dodge Caravan
Related Models:
Chrysler Town & Country, Chrysler Grand Voyager, Volkswagen Routan (sharing platform)
Page Count
Estimated Pages:
Over 2500 (typical for comprehensive service manuals)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (3.3L, 3.8L, 4.0L V6), Transmission (41TE/AE, 62TE Automatic)
Chassis:
Suspension (Front MacPherson Strut, Rear Twist Beam with Watt's Linkage), Steering (Power Rack and Pinion), Brakes (Front Disc, Rear Drum/Disc), Wheels and Tires
Electrical:
Body Control Module (BCM), Powertrain Control Module (PCM), Lighting, Instrumentation, Audio Systems, HVAC Controls, Power Accessories (Windows, Locks, Mirrors), SRS (Airbag) System
Body And Trim:
Exterior Panels, Doors, Liftgate, Sliding Doors, Interior Trim, Seats, Upholstery
Procedures Included
Maintenance:
Fluid changes (oil, coolant, brake, transmission), filter replacements, tune-up procedures, belt replacement, spark plug replacement
Diagnostics And Troubleshooting:
Diagnostic Trouble Codes (DTCs), symptom-based troubleshooting, wiring diagrams, component testing
Repairs:
Engine mechanical repairs, transmission overhaul, brake system repairs, suspension component replacement, electrical component replacement, HVAC system servicing, exhaust system repairs
Special Procedures:
Body and frame alignment, airbag system service, keyless entry system programming, diagnostic tool usage
Technical Depth
Depth:
Comprehensive, covering basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and wiring schematics.
📊 Manual Specifications
File Format
Format Details:
Searchable PDF with hyperlinked sections for easy navigation.
Print Quality
Quality:
High-resolution scans ensuring clarity of text, diagrams, and images.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Variant:
3.3L V6 (EGA)
Engine 1 Displacement:
3301 cc
Engine 1 Configuration:
SOHC V6
Engine 1 Horsepower:
175 hp @ 5000 rpm
Engine 1 Torque:
205 lb-ft @ 4000 rpm
Secondary Engine
Engine 2 Variant:
3.8L V6 (L32)
Engine 2 Displacement:
3778 cc
Engine 2 Configuration:
OHV V6
Engine 2 Horsepower:
197 hp @ 5200 rpm
Engine 2 Torque:
230 lb-ft @ 4000 rpm
Tertiary Engine
Engine 3 Variant:
4.0L V6 (NAG)
Engine 3 Displacement:
3952 cc
Engine 3 Configuration:
SOHC V6
Engine 3 Horsepower:
251 hp @ 6000 rpm
Engine 3 Torque:
259 lb-ft @ 4000 rpm
Performance
Fuel Type:
Unleaded Gasoline
Fuel System
Induction Type:
Sequential Multi-Port Fuel Injection (MPI)
Emission Control:
Catalytic Converter, On-Board Diagnostics (OBD-II)
🔧 Transmission
Standard
Transmission 1 Type:
4-speed Automatic (41TE/AE)
Transmission 1 Features:
Electronically Controlled, Overdrive
Optional
Transmission 2 Type:
6-speed Automatic (62TE)
Transmission 2 Features:
Electronically Controlled, AutoStick Manual Shifting, Overdrive
Features
Drive Type:
Front Wheel Drive (FWD)
Fluid Specifications
Automatic Transmission Fluid Type:
ATF+4 (Mopar)
📐 Dimensions
Exterior
Wheelbase Short Wb:
119.2 inches (3028 mm)
Wheelbase Long Wb:
121.6 inches (3089 mm) - Grand Caravan
Length Short Wb:
189.8 inches (4821 mm)
Length Long Wb:
203.0 inches (5157 mm) - Grand Caravan
Width:
72.0 inches (1829 mm)
Height:
68.9 inches (1750 mm)
Cargo
Cargo Volume Behind 1St Row:
Approx. 140 cu ft (short wheelbase), 163 cu ft (Grand Caravan)
Cargo Volume Behind 3Rd Row:
Approx. 31 cu ft (short wheelbase), 37 cu ft (Grand Caravan)
Weights
Curb Weight Typical:
4300 - 4700 lbs (1950 - 2130 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 5700 - 6000 lbs (2585 - 2721 kg)
Wheel And Tire
Standard Wheel Size:
16 inches
Standard Tire Size:
P225/65R16
Bolt Pattern:
5x114.3 mm (5x4.5 inches)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Good (2008/2009 models)
NHTSA Front Impact Passenger:
Good (2008/2009 models)
NHTSA Side Impact Front Seat:
Good (2008/2009 models)
NHTSA Side Impact Rear Seat:
Good (2008/2009 models)
IIHS Moderate Overlap Frontal Offset:
Acceptable (2008 models), Good (2009 models)
IIHS Side Impact:
Good (2008/2009 models)
Active Features
Stability Control:
Electronic Stability Control (ESC) - Standard on most trims
Traction Control:
Traction Control System (TCS) - Standard
Anti Lock Brakes:
Anti-lock Braking System (ABS) - Standard
Passive Features
Airbags:
Frontal airbags (driver and passenger), front side-impact airbags, available side curtain airbags for all rows.
Seatbelts:
3-point seatbelts in all seating positions, pretensioners for front seats, LATCH child seat anchors.
💡 Technology Features
Infotainment
Audio Systems:
Available AM/FM stereo with CD player, MP3 capability, SiriusXM Satellite Radio, and premium audio systems with amplifier and subwoofer.
Navigation:
Optional factory navigation system with touchscreen interface.
Rear Seat Entertainment:
Available rear-seat entertainment system with DVD player and screens.
Driver Assistance
Parking Assist:
Available ParkSense rear park assist system (ultrasonic sensors).
Connectivity
Auxiliary Input:
Available auxiliary audio input jack for portable music players.
Bluetooth:
Optional Uconnect Bluetooth hands-free communication system.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 - 7,500 miles (5,000 - 12,000 km) or 6-12 months, depending on oil type and driving conditions (refer to manual for specific recommendations).
Engine Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on inspection.
Cabin Air Filter Replacement:
Every 10,000 - 15,000 miles (16,000 - 24,000 km) or annually.
Spark Plug Replacement:
3.3L/3.8L: 100,000 miles (160,000 km) (Platinum or Iridium); 4.0L: 100,000 miles (160,000 km).
Transmission Fluid Change:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) for normal service, sooner for severe service. ATF+4 recommended.
Coolant Flush And Replace:
Every 5 years or 100,000 miles (160,000 km) with HOAT coolant.
Fluid Specifications
Engine Oil Type:
SAE 5W-20 (preferred for fuel economy and emissions), SAE 5W-30 also acceptable per manufacturer.
Engine Oil Capacity:
3.3L/3.8L: 5 quarts (4.7 liters) with filter; 4.0L: 6 quarts (5.7 liters) with filter.
Coolant Type:
Mopar OAT (Orange) or HOAT (Hybrid Organic Additive Technology) coolant meeting Chrysler MS-9769.
Brake Fluid Type:
DOT 3
Known Issues
Common Problems:
Transmission solenoid pack failures (especially 41TE/AE), power door/liftgate actuator issues, EGR valve clogging (3.3L/3.8L), interior rattles and trim wear, potential water pump leaks.
Stow N Go Mechanism:
Occasional issues with the folding mechanism for Stow 'n Go seats, requiring lubrication or adjustment.
📚 Vehicle History
Brand Heritage
Dodge Legacy:
Dodge has a long history in vehicle manufacturing, known for performance and utility vehicles. The Caravan nameplate is synonymous with the minivan segment, which Chrysler virtually invented.
Model Evolution
Generation:
Fourth Generation (2001-2007) / Fifth Generation (2008-2016) - The 2008-2009 models represent a significant refresh and transition period.
2008 Updates:
Major refresh for 2008. Introduction of the new 4.0L V6 engine, 6-speed automatic transmission option (62TE), updated interior and exterior styling, and enhancements to the Stow 'n Go seating system. Rebranded as the Grand Caravan for longer wheelbase models, while a shorter wheelbase Dodge Caravan remained.
Production
Manufacturing Plant:
Windsor Assembly Plant, Windsor, Ontario, Canada.
🏆 Awards & Recognition
Recognitions
Kbb Best Family Car:
Often recognized by automotive publications like Kelley Blue Book for its family-friendly features and value.
Jd Power Initial Quality:
While specific model year awards vary, Dodge Caravans generally performed reasonably well in initial quality studies within their segment.
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