2004 Dodge Caravan Service Repair Manual

常规价格: $16.99
促销价: $16.99
常规价格
单价: 单价

🏷️ Basic Information Identification Make: Dodge Model: Caravan Year: 2004 Vehicle Segment: Minivan Codes Chassis Code: NS Vin Code: 4 👋 Introduction Market Position Segment: Family Minivan Key Selling Points:...

17 people are viewing this right now

类型: Car

斯库: 406730

标签: 2004 Car Caravan Cars Dodge Misc

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Caravan

Year:

Vehicle Segment:

Minivan

Codes

Chassis Code:

Vin Code:

👋 Introduction

Market Position

Segment:

Family Minivan

Key Selling Points:

Versatility, Passenger Capacity, Practicality

Competitive Analysis

Key Competitors:

Ford Windstar, Chevrolet Venture, Toyota Sienna, Honda Odyssey, Kia Sedona

Key Features

Vehicle Features:

Available Stow 'n Go Seating (introduced earlier, refined in 2004), Flexible Interior Configurations, Comfortable Ride, Available All-Wheel Drive (on select models/earlier generations, not 2004 typically)

📋 Manual Details

Coverage Areas

All Systems:

Engine Repair:

Transmission Repair:

Suspension Steering:

Brakes:

Electrical System:

Body Chassis:

HVAC:

Diagnostics Troubleshooting:

Maintenance Schedules:

Page Count

Approximate Pages:

2000+

Manual Type

Type:

Factory Service Manual (FSM)

Scope:

Comprehensive Repair and Service

Language

Language:

English

Format

Format:

Searchable:

Printable:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

2.4L DOHC (ED3), 3.3L OHV (EGA), 3.8L OHV (EGH)

Engine Management:

Fuel Injection (MPI), Ignition System, Emissions Control

Transmission Manual:

NV1500, NV3500 (5-speed)

Transmission Automatic:

41TE/42LE (4-speed Automatic Transaxle)

Drivetrain:

Front Wheel Drive (FWD), Axles, CV Joints

Suspension:

Front Independent MacPherson Strut, Rear Torsion Beam Axle with Watts Linkage

Steering:

Power Rack and Pinion

Brakes System:

Front Disc, Rear Drum (standard), Optional Rear Disc

Anti Lock Brakes:

ABS Component Identification and Service

Body Exterior:

Panels, Doors, Liftgate, Bumpers, Trim

Body Interior:

Seating Systems, Trim Panels, Upholstery

HVAC System:

Air Conditioning, Heating, Ventilation, Climate Control

Electrical Power Distribution:

Battery, Alternator, Fuses, Relays, Wiring Diagrams

Lighting System:

Headlights, Taillights, Interior Lights, Fog Lamps

Instrumentation Controls:

Dashboard Gauges, Switches, Controls

Audio Visual Equipment:

Radio, Speakers, Entertainment Systems

Power Accessories:

Power Windows, Power Locks, Power Sliding Doors, Power Liftgate

Safety Systems:

Airbags, Seatbelt Pretensioners

Procedures Included

Engine Overhaul:

Transmission Rebuild:

Brake Component Replacement:

Suspension Alignment:

Diagnostics On Board:

OBD-II Trouble Codes and Diagnostic Strategies

Scheduled Maintenance:

Troubleshooting Guide:

Electrical Component Testing:

Body Panel Repair:

HVAC System Diagnostics:

Cooling System Service:

Fuel System Service:

Exhaust System Repair:

Tire Wheel Service:

Technical Depth

Depth:

Factory Level Detail

Diagnostics:

Advanced Diagnostic Procedures, Scan Tool Data Interpretation

Rebuilds:

Complete Engine and Transmission Rebuild Specifications

Wiring Diagrams:

Comprehensive Color-Coded Diagrams

Torque Specifications:

Detailed Torque Values for All Fasteners

Tolerances:

Engine Component Clearances and Machining Tolerances

📊 Manual Specifications

File Format

File Type:

Resolution:

High Resolution (Suitable for Printing)

Text Searchability:

Fully Searchable Text Content

Print Quality

Printability:

Designed for Clear Printing of All Diagrams and Text

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine 1 Displacement:

2.4 Liters (2429 cc)

Engine 1 Configuration:

Inline 4-Cylinder (I4), DOHC

Engine 1 Code:

Engine 1 Horsepower:

150 hp @ 5900 rpm

Engine 1 Torque:

165 lb-ft @ 4000 rpm

Optional Engine 1

Engine 2 Displacement:

3.3 Liters (3301 cc)

Engine 2 Configuration:

Overhead Valve (OHV), V6

Engine 2 Code:

Engine 2 Horsepower:

180 hp @ 5000 rpm

Engine 2 Torque:

205 lb-ft @ 4000 rpm

Optional Engine 2

Engine 3 Displacement:

3.8 Liters (3778 cc)

Engine 3 Configuration:

Overhead Valve (OHV), V6

Engine 3 Code:

Engine 3 Horsepower:

200 hp @ 5000 rpm

Engine 3 Torque:

235 lb-ft @ 4000 rpm

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Ignition Type:

Distributorless Ignition System (DIS)

Cooling System

Cooling Type:

Liquid-Cooled

Coolant Type:

Chrysler Formula OAT (Organic Acid Technology) Antifreeze/Coolant, Orange

Oil Specifications

Engine Oil Viscosity:

SAE 5W-30 (All Engines)

Engine Oil API Service:

API Certified - ILSAC GF-3

🔧 Transmission

Standard

Standard Transmission:

4-Speed Automatic Transaxle (41TE/42LE)

Optional

Optional Transmission:

NV1500/NV3500 Manual (5-Speed) - Less Common

Features

Automatic Transmission Features:

Electronically Controlled, Torque Converter Lock-up

Fluid Specifications

Automatic Transmission Fluid Type:

ATF+4 (MS-9602)

Fluid Capacities

Automatic Transmission Fluid Capacity:

Approximately 9.5 Quarts (9.0 Liters) for 41TE/42LE (with converter)

📐 Dimensions

Exterior

Wheelbase:

119.3 inches (3030 mm)

Length:

189.7 inches (4818 mm)

Width:

72.0 inches (1829 mm)

Height:

68.4 inches (1737 mm)

Interior

Passenger Capacity:

7-8 Passengers

Cargo

Cargo Volume Behind First Row:

Approximately 140.5 cubic feet (4.0 m³)

Cargo Volume Behind Second Row:

Approximately 76.0 cubic feet (2.15 m³)

Cargo Volume Behind Third Row:

Approximately 37.0 cubic feet (1.05 m³)

Weights

Curb Weight Min:

Approximately 4000 lbs (1814 kg)

Curb Weight Max:

Approximately 4400 lbs (1996 kg)

Gross Vehicle Weight Rating Gvwr:

Approximately 5900 lbs (2676 kg) - Varies by configuration

Towing Capacity:

Up to 3800 lbs (1724 kg) (with proper towing package and engine)

Tongue Weight Max:

380 lbs (172 kg)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

★★★★ (4-Star)

NHTSA Side Impact:

★★★★ (4-Star)

IIHS Frontal Offset:

Active Features

Standard (4-Wheel Anti-lock Braking System)

Traction Control:

Optional (TCS)

Passive Features

Airbags:

Standard Front Driver and Passenger Airbags, Optional Side Curtain Airbags

Seatbelts:

3-Point Seatbelts in All Seating Positions, Front Seatbelt Pretensioners

Child Safety:

LATCH (Lower Anchors and Tethers for Children) System

💡 Technology Features

Infotainment

Audio System:

AM/FM Stereo with CD Player (Optional Cassette), Sirius Satellite Radio Available

Display:

Digital Clock, Trip Computer Display

Driver Assistance

Cruise Control:

Standard

Rear Parking Assist:

Optional (ParkSense)

Connectivity

Auxiliary Input:

Optional (for MP3 players)

Comfort Convenience

Power Sliding Doors:

Optional

Power Liftgate:

Optional

Remote Keyless Entry:

Standard on most trims

Rear Seat Entertainment:

Optional (DVD Player and Screen)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-7,500 Miles (5,000-12,000 km) or 6-12 Months, depending on driving conditions and oil type used (refer to specific owner's manual or manual recommendations).

Air Filter Replacement:

Every 15,000-30,000 Miles (24,000-48,000 km) or as needed based on inspection.

Spark Plug Replacement:

3.3L/3.8L V6: Platinum Plugs - 100,000 Miles (160,000 km). 2.4L I4: Varies by plug type, check manual.

Transmission Fluid Change:

Every 30,000-60,000 Miles (48,000-96,000 km) or as recommended based on usage.

Coolant Flush:

Every 30,000-60,000 Miles (48,000-96,000 km) or every 2-4 years.

Fluid Specifications

Power Steering Fluid:

ATF+4 (MS-9602) or approved power steering fluid.

Brake Fluid:

DOT 3

Windshield Washer Fluid:

Automotive Grade Washer Fluid

Known Issues

Common Problems:

Transmission solenoid issues (especially 41TE/42LE), EGR valve clogging, front suspension component wear (ball joints, tie rod ends), power sliding door mechanism issues, occasional oil leaks from valve covers or oil pan.

Recall Information:

Refer to NHTSA website for specific recalls applicable to 2004 Dodge Caravan. Common recalls involved airbag inflators or fuel system components.

Filters

Oil Filter Part Number Example:

Wix 51500, Purolator L10000, Fram PH3736 (Always verify for specific engine)

Engine Air Filter Part Number Example:

Wix 49009, Fram CA7931 (Always verify for specific engine)

📚 Vehicle History

Brand Heritage

Brand:

Dodge (Chrysler Corporation)

Model Evolution

Generation:

Third Generation (1996-2000), Facelifted for Fourth Generation (2001-2007)

Update 2004:

Minor updates to features, potentially powertrain refinements, continued refinement of styling cues from 2001 refresh.

Production

Production Location:

Windsor, Ontario, Canada; St. Louis, Missouri, USA

Production Years Global:

1996-2007

🏆 Awards & Recognition

Recognitions

Award Type:

Consumer Perception and Practicality

Common Accolades:

Consistently ranked as a practical and affordable family vehicle, often praised for its interior space and versatility in automotive reviews.

Ratings

Fuel Economy Est City:

Approx. 17-19 MPG (Varies by engine)

Fuel Economy Est Highway:

Approx. 23-25 MPG (Varies by engine)

Certifications

Certification:

N/A (Product is a service manual, not a vehicle award)