🏷️ Basic Information

Make:

Dodge

Model:

Caravan

Year:

1992

Generation Code:

Second Generation (AS)

Chassis Code:

AS

👋 Introduction

Segment:

Minivan

Key Selling Proposition:

Versatility, Passenger and Cargo Capacity, Family-Oriented Design

Key Competitors 1992:

Chevrolet Lumina APV, Ford Aerostar, Nissan Quest, Mercury Villager

Dvp Design:

Cab-forward design, front-wheel drive platform, sliding rear passenger door (on most models)

Convenience Features:

Spacious interior, configurable seating, optional all-wheel drive (AWD) on some variants.

📋 Manual Details

Primary Coverage:

All Service and Repair

Secondary Coverage:

Maintenance, Diagnostics, Troubleshooting, Overhaul Procedures

Body And Frame:

Body panel alignment, rust repair, door glass replacement, weatherstrip service.

Estimated Pages:

Approximately 1500-2000 (typical for comprehensive service manuals of this era)

Type:

Factory Service Manual / Repair Manual

Language:

English

Format:

Downloadable Digital Format (likely PDF)

📖 Manual Coverage

Powertrain:

Engine, Fuel System, Ignition System, Exhaust System, Transmission (Automatic & Manual)

Chassis:

Suspension (Front & Rear), Steering System, Brakes (Hydraulic, Parking), Wheels & Tires

Electrical:

12V Electrical System, Battery, Charging System, Starting System, Lighting, Instrumentation, Fuses & Relays, Wiring Diagrams, Power Accessories

Body And Trim:

Exterior Body Panels, Doors, Hinges, Locks, Interior Trim, Glass, Upholstery, HVAC System (Heating, Ventilation, Air Conditioning)

Maintenance:

Oil Change Intervals, Fluid Replacements, Filter Changes, Lubrication, Spark Plug Service, Belt Tensioning

Repair And Overhaul:

Engine Component Reassembly, Transmission Overhaul, Brake System Repair, Suspension Component Replacement, Steering Gear Service

Diagnostics And Troubleshooting:

Symptom-Based Diagnosis, Component Testing, Electrical Circuit Diagnosis, DTC (Diagnostic Trouble Code) Interpretation (if applicable for the era)

Engine Mechanical:

Engine removal/installation, cylinder head service, piston/connecting rod service, crankshaft service, timing component replacement, oil pan and pump service.

Transmission Repair:

Transmission removal/installation, internal component inspection and replacement, valve body service, torque converter service.

Brake System:

Front and rear brake pad/shoe replacement, caliper and wheel cylinder service, brake line and hose inspection/replacement, parking brake adjustment.

Suspension Steering:

Strut and shock absorber replacement, control arm bushings, ball joint service, tie rod end replacement, power steering system troubleshooting and repair.

Electrical Diagnostics:

Detailed wiring diagrams for all major systems, troubleshooting flowcharts, component testing procedures for sensors, actuators, and modules.

HVAC System:

Refrigerant system servicing (charging, evacuation), component replacement (compressor, evaporator, condenser), blower motor service, heater core replacement, ductwork inspection.

Depth:

Comprehensive. Covers basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and specifications.

Specifications And Tolerances:

Includes detailed torque specifications, engine clearances, bearing clearances, and other critical measurements for accurate repair.

Diagnostic Tools:

Guidance on using basic diagnostic tools like multimeters, pressure gauges, and vacuum testers for component evaluation.

Troubleshooting Charts:

Extensive troubleshooting charts that correlate symptoms with potential causes and diagnostic steps.

📊 Manual Specifications

File Type:

PDF

Searchability:

Likely text-searchable PDF

Print Readability:

High (suitable for printing pages as needed)

Binding:

N/A (Digital Download)

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Code Name:

Chrysler E-Body (AS Platform)

Engine Family:

Chrysler's Small Block V6

Displacement Liters:

3.3

Displacement Cubic Inches:

201

Configuration:

V6

Valve Actuation:

Overhead Valve (OHV)

Bore X Stroke:

3.66 x 3.18 inches (93 x 81 mm)

Horsepower Hp:

150 hp @ 4400 rpm (typical for 3.3L V6)

Torque Lb Ft:

180 lb-ft @ 3200 rpm (typical for 3.3L V6)

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

Timing Drive:

Timing Chain

🔧 Transmission

Type:

3-speed Automatic Transaxle (A-604 Ultradrive)

Type:

4-speed Automatic Transaxle (A-670)

Transmission Control:

Electronic Control (on Ultradrive models)

Atf Type:

Chrysler ATF+3 (or equivalent)

Capacity Quarts:

Approximately 3.5-4.5 quarts (dry fill) / 8.0 quarts (total capacity)

📐 Dimensions

Length Inches:

177.4 (short wheelbase) / 191.4 (long wheelbase)

Width Inches:

71.7

Height Inches:

68.4

Wheelbase Inches:

111.2 (short wheelbase) / 119.2 (long wheelbase)

Cargo Volume Cu Ft:

Approx. 85-114 cu ft (depending on configuration and wheelbase)

Curb Weight Lbs:

Approx. 3500-4000 lbs (depending on configuration)

🛡️ Safety Features

NHTSA Driver Front Impact:

Not rated or awarded (NHTSA ratings were less comprehensive for this era)

IIHS Side Impact:

Not rated or awarded (IIHS testing for side impact was less common for this era)

ABS:

Optional Anti-lock Braking System (ABS)

Airbags:

Driver's side airbag (standard on most models by 1992)

Seatbelts:

Front and rear seatbelts, shoulder belts for front occupants.

💡 Technology Features

Audio System:

Factory AM/FM radio with cassette player, optional CD player

Speakers:

Standard 4-speaker system, optional premium system

Cruise Control:

Available

HVAC:

Manual or Automatic Climate Control, Air Conditioning

🔧 Maintenance

Oil Change Miles:

Every 3,000 miles or 3 months

Transmission Fluid Change Miles:

Every 30,000 miles or 24 months

Coolant Flush Miles:

Every 30,000 miles or 24 months

Engine Oil Type:

API SG/SH, SAE 5W-30 (check owner's manual for exact specification)

Engine Oil Capacity Quarts:

4.5 quarts (with filter)

Coolant Type:

Chrysler Long Life (5/150) or equivalent ethylene glycol-based coolant

Common Problems:

Head gasket leaks (especially on earlier 3.3L engines), transmission solenoid issues (A-604), power steering pump leaks, exhaust manifold cracks, radiator leaks, interior trim degradation.

Typical Repairs:

Replacement of spark plugs and wires, front wheel bearing replacement, rear brake shoe replacement, suspension component bushings.

Oil Filter Part Number:

Fram PH3750, Wix 51085, Purolator L30001 (example common replacements)

Air Filter Part Number:

Fram CA3175, Wix 42345, Purolator A40175 (example common replacements)

📚 Vehicle History

Dodge Legacy:

Dodge, a division of Chrysler, has a long history of producing trucks, performance cars, and family vehicles.

First Generation:

First generation (1984-1990) established the minivan segment. The 1992 model marks the beginning of the second generation (AS).

Second Generation Updates:

The 1992 model introduced a significantly redesigned exterior, improved aerodynamics, and an updated interior. The introduction of the 3.3L V6 was a key powertrain upgrade.

Manufacturing Location:

Canada (Windsor, Ontario) and United States

🏆 Awards & Recognition

Car And Driver 10Best:

The Dodge Caravan (as part of the Plymouth Voyager/Dodge Caravan family) was frequently recognized for its innovation and value in the early years of the minivan segment, though specific awards for the '92 model year are less documented than the initial groundbreaking versions.

Consumer Reports:

Consumer Reports often provided mixed reviews for Dodge products of this era, highlighting strong utility but occasional reliability concerns.