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DODGE CARAVAN 2002 (RG PLATFORM) Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Caravan Year: 2002 Codes Platform Code: RG 👋 Introduction Market Position Segment: Minivan Target Audience: Families, commercial users Competitive Analysis Competitors: Honda Odyssey,...
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类型: Car
厂商:
斯库: 512258
DODGE CARAVAN 2002 (RG PLATFORM) Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Caravan
Year:
2002
Codes
Platform Code:
RG
👋 Introduction
Market Position
Segment:
Minivan
Target Audience:
Families, commercial users
Competitive Analysis
Competitors:
Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture, Pontiac Montana, Mercury Villager
Key Features
Versatility:
Flexible seating, ample cargo space, family-friendly features
Powertrain Options:
Reliable V6 engines, proven automatic transmissions
Value Proposition:
Affordable and practical transportation solution
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair Procedures
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
3.3L V6 (EGA), 3.8L V6 (GSA)
Transmission:
4-Speed Automatic (41TE, 42LE)
Brakes:
Front Disc / Rear Drum, ABS
Suspension:
Front MacPherson Strut, Rear Torsion Beam Axle
Steering:
Power Rack and Pinion
Electrical:
All circuits, including lighting, instruments, body controls, starting and charging
HVAC:
Heating, Ventilation, and Air Conditioning
Body:
Body panels, doors, interior trim, glass, exterior moldings
Restraint Systems:
Airbags, Seatbelts
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Troubleshooting:
Diagnostic procedures for common faults and DTCs (Diagnostic Trouble Codes)
Repair:
Component removal, installation, overhaul, and adjustments
Diagnostics:
On-board diagnostics (OBD-II), scan tool usage, wiring diagrams
Specifications:
Torque values, clearances, fluid capacities, electrical specifications
Technical Depth
Depth:
Comprehensive, from basic checks to complete overhauls and diagnostics
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality
Printability:
Printable pages
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Quality:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine 1:
3.3L SOHC V6 (EGA)
Engine 1 Displacement:
3301 cc
Engine 1 Bore X Stroke:
93.0 mm x 81.0 mm
Engine 1 Compression Ratio:
9.1:1
Engine 1 Horsepower:
158 hp @ 4600 rpm
Engine 1 Torque:
195 lb-ft @ 3200 rpm
Optional Engine
Engine 2:
3.8L SOHC V6 (GSA)
Engine 2 Displacement:
3778 cc
Engine 2 Bore X Stroke:
96.0 mm x 87.0 mm
Engine 2 Compression Ratio:
8.9:1
Engine 2 Horsepower:
180 hp @ 4400 rpm
Engine 2 Torque:
230 lb-ft @ 3200 rpm
Fuel System
Fuel Delivery:
Sequential Multiport Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic (41TE/42LE)
Optional
Transmission Options:
N/A (Standard Across Range)
Features
Transmission Fluid:
ATF+4 (Mopar)
Transmission Cooling:
External transmission fluid cooler
📐 Dimensions
Exterior
Length:
Approx. 193.4 inches
Width:
Approx. 76.2 inches
Height:
Approx. 67.5 inches
Wheelbase:
Approx. 112.1 inches
Interior
Seating Capacity:
7-8 Passengers
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 45.4 cu ft
Cargo Volume Behind 2Nd Row:
Approx. 85.0 cu ft
Cargo Volume Max:
Approx. 147.0 cu ft
Weights
Curb Weight Est:
4000 - 4300 lbs
Gross Vehicle Weight Rating Est:
5700 - 5900 lbs
🛡️ Safety Features
Ratings
NHTSA Rollover Rating 2002:
Four out of five stars
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control (TCS) on some models
Passive Features
Airbags:
Driver and front passenger airbags
Seat Belts:
3-point seat belts for all outboard seating positions, 2-point center rear seat belt
Child Safety:
Rear door child safety locks, LATCH child seat anchor system (later production models)
💡 Technology Features
Infotainment
Audio System:
AM/FM Cassette/CD player, optional premium audio systems
Rear Entertainment:
Optional rear seat entertainment system (VCR/DVD player with integrated screen)
Driver Assistance
Cruise Control:
Standard cruise control
Power Features:
Available power windows, power locks, power sliding door, power liftgate
Connectivity
Oem Connectivity:
Limited by modern standards; primarily analog systems
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 miles or 6 months, whichever comes first (under normal driving conditions)
Air Filter Replacement:
Every 15,000-30,000 miles or as needed
Spark Plug Replacement:
Platinum tipped: 100,000 miles (3.3L/3.8L)
Transmission Fluid Change:
Every 30,000-60,000 miles or annually, depending on usage
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API Certified)
Engine Oil Capacity:
4.5 quarts (4.3 L) with filter (3.3L/3.8L)
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, 50/50 mix with distilled water
Coolant Capacity:
Approx. 12.1 quarts (11.5 L)
Brake Fluid Type:
DOT 3
Known Issues
Common Problem 1:
Transmission solenoid pack failure (often leading to harsh shifting or failure to shift)
Common Problem 2:
EGR valve clogging (leading to rough idle, stalling, check engine light)
Common Problem 3:
Power sliding door mechanism issues (stiff operation, failure to open/close)
Common Problem 4:
Blend door actuator failure in HVAC system (affecting temperature control)
Common Problem 5:
Rear axle bearing noise or failure
📚 Vehicle History
Brand Heritage
Brand:
Dodge, a division of Chrysler Corporation (later DaimlerChrysler)
Model Evolution
Generation:
Third Generation (1996-2000) and Fourth Generation (2001-2007) shared platforms, with the 2002 model being part of the updated fourth generation (RG)
Significant Updates 2002:
Minor styling refresh, updated interior options, improved safety features
Production
Manufacturing Plant:
Windsor Assembly Plant, Windsor, Ontario, Canada
Production Years For Rg Platform:
2001-2007
🏆 Awards & Recognition
Recognitions
Consumer Guide Best Buys:
Often recognized by publications like Consumer Guide as a 'Best Buy' in its segment for its value and utility.
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