Vehicle Class:
Compact Minivan
Target Audience:
Families, small businesses requiring versatile passenger and cargo hauling.
Key Competitors:
Ford Windstar, Chevrolet Venture, Plymouth Voyager/Grand Voyager, Honda Odyssey.
Vantages:
Practicality, spacious interior, flexible seating configurations, often good value.
Manual Value Proposition:
Empowers owners and technicians to perform accurate diagnostics and repairs, reducing labor costs and extending vehicle life.
General Coverage:
Service and repair procedures for the entire vehicle.
Estimated Page Count:
Likely 1000+ pages (typical for comprehensive factory-style service manuals).
Type:
Service and Repair Manual
Format:
Digital (e.g., PDF) or Printed
Engine:
All engine systems including diagnosis, repair, and specifications.
Transmission:
Automatic Transaxle (e.g., 41TE, 42LE) service and repair.
Brakes:
Hydraulic brake system, ABS (if equipped), parking brake.
Suspension:
Front and rear suspension components, alignment specifications.
Steering:
Power steering system, steering column, linkage.
Electrical:
Full electrical system coverage including wiring diagrams, fuses, relays, lighting, starting, charging.
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair.
Body:
Exterior and interior body panels, doors, glass, seats, trim, collision repair information.
Chassis:
Frame, underbody components, fuel system, exhaust system.
Maintenance:
Scheduled maintenance, fluid changes, filter replacements.
Troubleshooting:
Diagnostic procedures for common and complex issues, symptom-based troubleshooting charts.
Repair:
Step-by-step repair instructions for all major components and systems.
Diagnosis:
Detailed diagnostic procedures, including OBD-II (On-Board Diagnostics II) codes and interpretations.
Disassembly Assembly:
Instructions for component removal, inspection, and reinstallation.
Wiring Diagrams:
Comprehensive electrical wiring schematics for all vehicle systems.
Depth:
Comprehensive, from basic maintenance to complete engine and transmission overhauls.
Digital Quality:
High-resolution, searchable PDF with clear diagrams and text.
Print Version Quality:
Professional printing with durable binding, clear illustrations, and quality paper.
Print Binding:
Often a robust comb binding or sewn binding for durability.
Print Paper:
Durable, semi-gloss paper suitable for workshop environments.
Engine Code Common:
3.0L V6 (6G72) Mitsubishi-sourced
Engine Displacement 1:
3.0 Liters (181.7 cubic inches)
Engine Configuration 1:
SOHC V6
Horsepower 1:
Approx. 150-155 hp @ 5000-5200 rpm
Torque 1:
Approx. 170-180 lb-ft @ 3700-4000 rpm
Engine Code Optional:
3.3L V6 (EGA) Chrysler
Engine Displacement 2:
3.3 Liters (201.4 cubic inches)
Engine Configuration 2:
OHV V6
Horsepower 2:
Approx. 158-170 hp @ 4800-5200 rpm
Torque 2:
Approx. 195-205 lb-ft @ 3300-4000 rpm
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Coolant Capacity:
Approx. 10.5 US quarts (9.9 liters)
Ignition Type:
Distributorless Ignition System (DIS) or distributor-based (depending on engine/year).
Wheelbase:
Approx. 111.8 inches (2840 mm)
Length:
Approx. 175.4 inches (4455 mm)
Width:
Approx. 72.2 inches (1834 mm)
Height:
Approx. 68.8 inches (1748 mm)
Cargo Volume Behind 1St Row:
Approx. 136.4 cubic feet (3863 liters)
Cargo Volume Behind 2Nd Row:
Approx. 78.1 cubic feet (2211 liters)
Curb Weight:
Approx. 3800-4100 lbs (1724-1860 kg), varies by configuration.
NHTSA Front Impact:
4-Star Driver, 4-Star Passenger (for 1996 model year typical, check specific year).
ABS:
Anti-lock Braking System (ABS) often standard or optional.
Airbags:
Driver and front passenger airbags.
Seatbelts:
Front, second, and third-row seat belts; front seat belt pretensioners.
Audio System:
Factory AM/FM stereo with cassette player, optional CD player. Basic speaker systems.
Cruise Control:
Standard or optional cruise control.
Rear Entertainment:
Not typically available or aftermarket.
Aux Input:
Not available from factory.
Oil Change Interval:
Every 3,000-7,500 miles (5,000-12,000 km) or 6-12 months, depending on driving conditions and oil type used (refer to manual for specifics).
Transmission Fluid Change:
Typically every 30,000-60,000 miles (48,000-96,000 km).
Spark Plug Replacement:
Around 100,000 miles (160,000 km) for platinum-tipped plugs.
Engine Oil Type:
SAE 5W-30 (check manual for viscosity by temperature range).
Engine Oil Capacity:
Approx. 4.0-4.5 US quarts (3.8-4.3 liters), depending on engine.
Coolant Type:
Ethylene glycol-based, 50/50 mix with distilled water (often Mopar HOAT).
Transmission Issues:
Valve body issues, torque converter shudder, occasional solenoid failures in automatic transmissions.
Engine Cooling:
Water pump leaks, radiator leaks, thermostat failures.
Electrical Issues:
Power window regulators, door lock actuators, dashboard warning light issues.
Suspension Components:
Worn ball joints, tie rod ends, sway bar links.
Dodge Legacy:
Dodge has a long history of producing practical and durable vehicles, establishing a reputation for value and utility.
Ns Generation:
The NS generation marked a significant redesign for the Caravan, moving to a more aerodynamic and modern platform. It offered improved interior space and features over its predecessors.
Manufacturing Location:
Primarily Windsor, Ontario, Canada.
