Dodge Caravan 1996 All Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Caravan Year: 1996 Engine Options: 2.4L I4, 3.0L V6, 3.3L V6 Codes Platform Code: NS (Second Generation) 👋 Introduction Market Position Segment: Compact...

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类型: Car

斯库: 516175

标签: 1996 Car Caravan Cars Dodge Misc

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Caravan

Year:

Engine Options:

2.4L I4, 3.0L V6, 3.3L V6

Codes

Platform Code:

NS (Second Generation)

👋 Introduction

Market Position

Segment:

Compact Minivan

Era Description:

Pioneered the minivan segment, offering unprecedented practicality and family-hauling capability.

Competitive Analysis

Key Competitors:

Ford Aerostar, Chevrolet Lumina APV, Toyota Previa, Honda Odyssey (early models)

Key Features

Practicality:

Spacious interior, flexible seating configurations, sliding rear doors (introduced by Chrysler Corporation's minivans).

Powertrain Options:

Offered a range of efficient and capable engine options to suit various needs.

📋 Manual Details

Coverage Areas

Primary Coverage:

All Dodge Caravan models

Specific Trim Levels:

SE, LE, ES

Page Count

Estimated Pages:

Over 1500

Manual Type

Type:

Comprehensive Service and Repair Manual

Language

Language:

English

Format

Format:

Downloadable Digital Format (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshaft, timing system, lubrication, cooling

Fuel System:

Fuel tank, pump, lines, injectors, pressure regulator, throttle body, EFI system

Ignition System:

Spark plugs, coils, distributors (if applicable), ignition control module, timing

Transmission Manual:

Clutch, gearbox, internal components, linkages, fluid service

Transmission Automatic:

Torque converter, valve body, planetary gears, electronic controls, fluid service

Drivetrain:

Front wheel drive axle shafts, CV joints, differential

Brakes:

Front and rear brake systems, calipers, pads, rotors, lines, master cylinder, ABS system

Steering:

Power steering pump, rack and pinion, steering column, linkages

Suspension:

Front suspension (struts, control arms, ball joints), rear suspension (axle, shocks, springs), alignment

Electrical System:

Battery, charging system (alternator), starting system, lighting, fuses, relays, wiring diagrams

Body And Chassis:

Body panels, doors, hinges, latches, interior trim, glass, bumpers

Heating Ventilation Air Conditioning:

HVAC system components, blower motor, heater core, A/C compressor, refrigerant system

Exhaust System:

Exhaust manifolds, pipes, catalytic converter, mufflers

Body Control Modules:

Power windows, power locks, remote entry, interior lighting controls

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement

Diagnostic Procedures:

Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) interpretation

Component Removal Installation:

Step-by-step instructions for removing and installing virtually all major and minor components

Adjustment Procedures:

Brake adjustments, clutch adjustments, parking brake adjustments, alignment procedures

Rebuild Procedures:

Detailed instructions for rebuilding engines, transmissions, and other major mechanical assemblies

Wiring Diagrams:

Complete and detailed electrical schematics for all vehicle systems

Technical Depth

Depth:

Comprehensive: Covers everything from basic maintenance to full engine and transmission rebuilds, including advanced diagnostics.

📊 Manual Specifications

File Format

File Type:

Searchability:

Fully searchable text content

Print Quality

Resolution:

High-resolution, suitable for printing

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine 1:

2.4L (2429cc) DOHC Inline-4 (DOHC)

Engine 1 Hp:

Approx. 150 hp @ 5200 rpm

Engine 1 Torque:

Approx. 170 lb-ft @ 4000 rpm

Engine 2

Engine 2:

3.0L (2972cc) SOHC V6 (Mitsubishi Engine)

Engine 2 Hp

Engine 2 Hp:

Approx. 142 hp @ 4800 rpm

Engine 2 Torque

Engine 2 Torque:

Approx. 174 lb-ft @ 3600 rpm

Engine 3

Engine 3:

3.3L (3301cc) OHV V6 (Chrysler)

Engine 3 Hp

Engine 3 Hp:

Approx. 162 hp @ 4800 rpm

Engine 3 Torque

Engine 3 Torque:

Approx. 190 lb-ft @ 3600 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Standard

Transmission Type:

4-Speed Automatic (Select models/engines)

Optional

Transmission Type Optional:

3-Speed Automatic (Older versions/base models)

Features

Overdrive:

Available on 4-speed automatic transmissions

📐 Dimensions

Exterior

Wheelbase:

Approx. 112.1 inches

Length:

Approx. 177.4 inches

Width:

Approx. 72.1 inches

Height:

Approx. 67.8 inches

Cargo

Cargo Volume:

Varies by seating configuration, but substantial for its class.

Weights

Curb Weight:

Approx. 3,400 - 3,800 lbs (depending on engine and options)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

Likely 3-star or 4-star (based on era standards)

Active Features

Anti-lock Braking System (ABS) available on select trims.

Passive Features

Airbags:

Driver and passenger airbags standard.

Seatbelts:

Three-point seatbelts for all seating positions.

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with cassette player, optional CD player. Speaker configurations varied by trim.

Driver Assistance

Cruise Control:

Standard on most trims.

Connectivity

Remote Keyless Entry:

Available on higher trim levels.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 - 7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to manual for specifics).

Transmission Fluid Change:

Every 30,000 - 60,000 miles (refer to manual for exact interval and fluid type).

Coolant Change:

Every 30,000 - 60,000 miles or 2-4 years.

Spark Plug Replacement:

Approx. 60,000 - 100,000 miles (depending on plug type).

Fluid Specifications

Engine Oil Type:

API SG or SH, SAE 5W-30 or 10W-30 (check dipstick and manual for precise grade).

Automatic Transmission Fluid:

ATF+3 or ATF+4 ( Chrysler spec fluids)

Coolant Type:

Ethylene Glycol based coolant (Chrysler specific coolant recommended)

Power Steering Fluid:

Chrysler power steering fluid or Dexron II/III

Known Issues

Common Problems 1:

Transmission issues (hard shifting, slipping), especially in older models with the 3-speed automatic.

Common Problems 2:

Minor oil leaks from valve cover or oil pan gaskets.

Common Problems 3:

Rust issues on rocker panels, wheel wells, and door bottoms.

Common Problems 4:

Power window and lock actuator failures.

Common Problems 5:

A/C system leaks or compressor failures.

📚 Vehicle History

Brand Heritage

Dodge Legacy:

Dodge, a division of Chrysler Corporation, has a long history of producing durable and practical vehicles.

Model Evolution

Generation:

This 1996 model falls into the second generation (NS platform, 1996-2000).

Key Changes For 1996:

Complete redesign from the previous generation, featuring smoother styling, improved aerodynamics, and updated powertrains.

Production

Manufacturing Location:

United States

🏆 Awards & Recognition

Recognitions

Automotive Awards:

While specific awards for the 1996 model might be limited, the Caravan line generally received accolades for practicality and value in its segment.