🏷️ Basic Information

Make:

Dodge

Model:

Caravan

Year:

2005

Platform:

NS (Chrysler Minivan Platform)

👋 Introduction

Vehicle Segment:

Minivan

Target Audience:

Families, individuals seeking versatile and spacious transportation

Key Competitors:

Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture

Vehicle Appeal:

Spacious interior, flexible seating arrangements, practical cargo capacity, comfortable ride

Manual Benefit:

Empowers owners and technicians with the knowledge to maintain, diagnose, and repair the 2005 Dodge Caravan efficiently and accurately.

📋 Manual Details

Coverage Type:

Comprehensive Service and Repair

Vehicle Variants Covered:

All Dodge Caravan trims and configurations for 2005

Estimated Page Count:

1500+

Type:

Factory Service Manual (FSM)

Language:

English

Format:

PDF

📖 Manual Coverage

Engine Systems:

Engine Mechanical, Engine Control System (ECM), Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Emissions Control System

Transmission Systems:

Automatic Transmission (41TE/42LE) Mechanical and Hydraulic Controls, Valve Body, Torque Converter, Transmission Control Module (TCM)

Drivetrain Systems:

Front Wheel Drive (FWD) Axles, CV Joints, Differential

Suspension Systems:

Front Suspension (MacPherson Struts), Rear Suspension (Torsion Beam Axle), Shock Absorbers, Springs, Bushings

Steering Systems:

Power Steering System, Steering Column, Rack and Pinion, Power Steering Pump and Lines

Brake Systems:

Front Disc Brakes, Rear Drum Brakes, Anti-lock Braking System (ABS), Parking Brake System, Brake Lines and Hoses

Electrical Systems:

Battery, Charging System, Starting System, Lighting System, Fuses and Relays, Body Control Module (BCM), Powertrain Control Module (PCM), Instrument Cluster, Wiper/Washer System

HVAC Systems:

Heating, Ventilation, and Air Conditioning (HVAC) System, A/C Compressor, Condenser, Evaporator, Blower Motor, Climate Control Module

Body And Interior Systems:

Body Panel Repair, Door Mechanisms, Window Regulators, Seats, Interior Trim, Hatch/Liftgate Operation, Sliding Door Operation

Safety Systems:

Airbag System (SRS), Seat Belts, Child Seat Anchors (LATCH)

Maintenance Procedures:

Scheduled Maintenance Intervals, Oil Change, Filter Replacements (Oil, Air, Fuel, Cabin), Spark Plug Replacement, Fluid Level Checks and Top-Offs

Repair Procedures:

Engine Overhaul, Transmission Rebuild, Brake System Repairs, Suspension Component Replacement, Steering System Repairs, Electrical Component Diagnosis and Replacement, HVAC System Repairs, Bodywork and Collision Repair Procedures

Troubleshooting:

Diagnostic Trouble Codes (DTCs) Interpretation, Symptom-Based Diagnostics, Wiring Diagrams for Troubleshooting

Diagnosis:

On-Board Diagnostics (OBD-II) System, Scan Tool Procedures, Component Testing Procedures

Depth:

Complete Factory Level Diagnostics, Repair, and Overhaul Procedures

Detail Level:

Step-by-step instructions with torque specifications, special tool requirements, and diagnostic flowcharts

📊 Manual Specifications

Digital Format:

PDF (Portable Document Format)

Image Quality:

High-resolution graphics, diagrams, and illustrations for clarity

Readability:

Optimized for digital viewing; printable pages

Binding:

N/A (Digital Format)

Paper Type:

N/A (Digital Format)

Recommended Viewer:

Adobe Acrobat Reader (or compatible PDF viewer)

⚙️ Engine Specifications

Engine Type:

3.3L V6 OHV 12-Valve

Engine Code:

EGA

Bore X Stroke:

3.92 in x 3.58 in (99.5 mm x 91.0 mm)

Compression Ratio:

9.0:1

Horsepower:

180 hp @ 5000 rpm

Torque:

205 lb-ft @ 3350 rpm

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

Coolant Capacity:

12.9 quarts (12.2 Liters)

Oil Capacity W Filter:

4.5 quarts (4.3 Liters)

Recommended Oil Viscosity:

SAE 5W-30

Spark Plugs:

Champion Copper Plus or Platinum Power (e.g., 433 / 7036)

🔧 Transmission

Transmission Type:

4-Speed Automatic

Transmission Model:

41TE / 42LE

Transmission Fluid Capacity:

9.5 quarts (9.0 Liters) (Pan Drop & Fill)

Transmission Fluid Type:

ATF+4 (MS-9602)

📐 Dimensions

Length:

192.5 inches (4890 mm)

Width:

72.0 inches (1829 mm)

Height:

67.9 inches (1725 mm)

Wheelbase:

119.3 inches (3030 mm)

Cargo Volume Behind First Row:

approx. 140 cu ft

Cargo Volume Behind Second Row:

approx. 87 cu ft

Curb Weight:

4,100 - 4,300 lbs (1860 - 1950 kg) (Approximate, varies by trim/options)

Gross Vehicle Weight Rating Gvwr:

5,700 - 5,900 lbs (2585 - 2676 kg) (Approximate)

🛡️ Safety Features

NHTSA Frontal Crash Rating Driver:

5 Stars

NHTSA Frontal Crash Rating Passenger:

5 Stars

NHTSA Side Impact Rating Front Seat:

4 Stars

NHTSA Side Impact Rating Rear Seat:

4 Stars

ABS:

Standard Anti-lock Braking System (ABS)

Airbags:

Driver and front passenger airbags, optional side-impact airbags

Seatbelts:

Front 3-point active head restraints, rear 3-point seatbelts

Child Safety:

LATCH (Lower Anchors and Tethers for Children) system

💡 Technology Features

Audio System:

Optional AM/FM Stereo with CD player, cassette player, and premium speaker upgrades

Rear Seat Entertainment:

Optional rear-seat entertainment system (RSE) with video screen and wireless headphones

Cruise Control:

Standard Cruise Control

Parking Assist:

Optional Rear Parking Assist Sensors

Power Outlets:

12V Auxiliary Power Outlets

🔧 Maintenance

Oil Change Interval:

Every 3,000-7,500 miles or 6 months, depending on oil type and driving conditions (refer to manual for specifics)

Engine Air Filter Replacement:

Every 15,000 - 30,000 miles

Cabin Air Filter Replacement:

Every 15,000 - 30,000 miles

Transmission Fluid Change:

Every 30,000 - 60,000 miles (severe service may require more frequent changes)

Engine Coolant:

Mopar OAT (Organic Additive Technology) or equivalent HOAT coolant (Pentofrost, Zerex G-05)

Power Steering Fluid:

ATF+4 (MS-9602) or Mopar Power Steering Fluid

Brake Fluid:

DOT 3

Common Wear Items:

CV Axles, Sway Bar Links, Ball Joints, Wheel Bearings, Oxygen Sensors, Blower Motor Resistor, EGR Valve

Transmission Concerns:

Overheating, solenoid issues, delayed shifting, potential valve body wear

Engine Concerns:

Head gasket leaks (less common on 3.3L), intake manifold gasket leaks, oil leaks

Electrical Concerns:

Window motor failures, power lock actuators, interior lighting issues, instrument cluster problems

📚 Vehicle History

Dodge Brand Focus:

Known for performance vehicles, trucks, and practical family vehicles.

Caravan Generation:

Third Generation (NS) - Facelifted model

Major Updates For 2005:

Minor styling updates, potential powertrain refinements, updated interior features depending on trim.

Production Plant:

Windsor Assembly Plant, Ontario, Canada

Model Run Years:

1996-2007 (for this generation)

🏆 Awards & Recognition

Segment Awards:

While specific awards for the 2005 model year are not widely documented, the Dodge Caravan consistently ranked as a popular and practical choice in the minivan segment.

Consumer Satisfaction:

Generally positive for practicality and value, though sometimes outranked by Japanese competitors in long-term reliability metrics.