🏷️ Basic Information

Make:

Dodge

Model:

Caravan

Year:

2005

Generation Name:

Third Generation (RS)

Platform Code:

NS (based on Chrysler RS platform)

👋 Introduction

Vehicle Segment:

Minivan

Target Demographic:

Families, people needing flexible cargo and passenger space.

Key Competitors:

Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture/Vans (later Uplander).

Innovations For Era:

Introduced Stow 'n Go seating in later models of this generation (though not standard on all 2005 trims), a significant practicality upgrade.

Strengths:

Versatility, spacious interior, available Stow 'n Go seating (on select trims), generally reliable powertrain options.

📋 Manual Details

Coverage Scope:

Comprehensive service and repair for all systems of the 2005 Dodge Caravan.

Estimated Pages:

1000+

Manual Type:

Factory Service Manual (FSM) / Repair Manual

Language:

English

Format:

Downloadable PDF

📖 Manual Coverage

Engine Systems:

Engine mechanical (2.4L DOHC I4, 3.3L OHV V6, 3.8L OHV V6), fuel system, ignition system, cooling system, lubrication system, exhaust system, engine diagnostics (OBD-II).

Transmission Systems:

Automatic Transmissions (41TE/42LE, 42RLE), torque converter, shift control, transmission diagnostics.

Drivetrain Systems:

Front-wheel drive (FWD), axles, CV joints, differential.

Brake Systems:

Front disc brakes, rear drum brakes (standard on some models), Anti-lock Braking System (ABS), brake fluid, hydraulic lines, parking brake.

Suspension Steering Systems:

Independent front suspension (MacPherson struts), rear torsion beam axle, power steering system, steering column, wheel alignment specifications.

Electrical Electronic Systems:

12V battery system, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), instrument cluster, power windows, power locks, wiper system, horn, fuses, relays, wiring diagrams.

HVAC Systems:

Heating, ventilation, and air conditioning (HVAC) system, refrigerant, compressor, condenser, evaporator, blower motor, climate control operation.

Body Chassis Systems:

Body construction, doors, hood, liftgate, bumpers, interior trim, glass, seals, chassis components, corrosion protection.

Safety Systems:

Airbag system (SRS), seat belts, child seat anchors (LATCH).

Maintenance Procedures:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, tire rotation, brake pad replacement.

Repair Procedures:

Engine component removal/installation (e.g., alternator, starter, water pump), transmission service, brake caliper and rotor replacement, suspension component replacement, HVAC system repairs, electrical component diagnosis and replacement.

Troubleshooting Diagnostics:

Step-by-step diagnostic procedures for common faults, symptom-based troubleshooting charts, diagnostic trouble code (DTC) interpretation and resolution.

Rebuilding Procedures:

Detailed instructions for engine and transmission rebuilding (if applicable and covered by the FSM).

Special Tools Procedures:

Identification and usage of specialized tools required for specific repairs.

Depth Of Information:

Detailed technical specifications, torque values, clearances, diagnostic flowcharts, wiring diagrams, component testing procedures, and complete disassembly/assembly instructions.

📊 Manual Specifications

File Format:

PDF

Print Quality Description:

High-resolution, clear text and diagrams suitable for printing.

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

Text Searchability:

Yes (Searchable PDF)

⚙️ Engine Specifications

Engine 1 Displacement:

2.4 L

Engine 1 Configuration:

Inline-4 (I4)

Engine 1 Valvetrain:

DOHC (Double Overhead Camshaft)

Engine 1 Horsepower:

150 hp @ 5800 rpm

Engine 1 Torque:

165 lb-ft @ 4000 rpm

Engine 1 Fuel System:

Multi-port Fuel Injection (MPI)

Engine 2 Displacement:

3.3 L

Engine 2 Configuration:

V6 (90-degree)

Engine 2 Valvetrain:

OHV (Overhead Valve)

Engine 2 Horsepower:

180 hp @ 5000 rpm

Engine 2 Torque:

205 lb-ft @ 4000 rpm

Engine 2 Fuel System:

Multi-port Fuel Injection (MPI)

Engine 3 Displacement:

3.8 L

Engine 3 Configuration:

V6 (90-degree)

Engine 3 Valvetrain:

OHV (Overhead Valve)

Engine 3 Horsepower:

205 hp @ 5200 rpm

Engine 3 Torque:

240 lb-ft @ 4000 rpm

Engine 3 Fuel System:

Multi-port Fuel Injection (MPI)

🔧 Transmission

Transmission Type Standard:

4-speed Automatic (41TE/42LE)

Transmission Type Optional:

4-speed Automatic (42RLE - typically with 3.8L engine)

Transmission Features:

Electronically controlled, overdrive.

Transmission Fluid Type:

ATF+4 (Automatic Transmission Fluid +4)

Transmission Fluid Capacity:

Approx. 7-9 quarts (with filter change, model dependent)

📐 Dimensions

Wheelbase:

119.3 inches

Length:

189.8 inches

Width:

72.0 inches

Height:

65.1 inches (approx.)

Cargo Volume Behind 3Rd Row:

Approximately 20-30 cubic feet (depending on configuration).

Cargo Volume Max:

Over 150 cubic feet (with rear seats removed).

Curb Weight:

Approximately 3800-4200 lbs (depending on engine and trim).

🛡️ Safety Features

NHTSA Frontal Impact Driver:

4-star (2005 model year)

NHTSA Frontal Impact Passenger:

4-star (2005 model year)

NHTSA Side Impact Driver:

4-star (2005 model year)

NHTSA Side Impact Rear Passenger:

5-star (2005 model year)

Active Safety Features:

Anti-lock Braking System (ABS), Traction Control (optional on some models).

Passive Safety Features:

Front airbags, front side airbags (optional), three-point seat belts, LATCH child seat anchors.

💡 Technology Features

Infotainment System:

Base AM/FM/CD player. Optional premium audio systems, rear-seat entertainment screens (on some trims).

Driver Assistance Features:

Cruise control. ABS is standard on most models. Traction control was optional.

Connectivity Features:

Limited connectivity for the era; typically only auxiliary input for audio on higher trims.

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles or 6 months (using synthetic oil), or 3,000 miles (using conventional oil), refer to manual for exact recommendation based on driving conditions.

Air Filter Replacement:

Every 30,000 miles or as needed based on inspection.

Spark Plug Replacement:

Platinum-tipped spark plugs: 100,000 miles (2.4L I4, 3.3L V6); 3.8L V6 may vary, consult manual.

Transmission Fluid Service:

Every 60,000 - 100,000 miles, or as specified by the manual; ATF+4 is typically considered a 'lifetime' fluid by some manufacturers, but regular changes are recommended for longevity.

Engine Oil Specification:

API Certified SAE 5W-30 (meeting Chrysler MS-6395 specification).

Coolant Specification:

Chrysler HOAT (Hybrid Organic Acid Technology) Long Life Antifreeze/Coolant, 50/50 mix with distilled water.

Brake Fluid Specification:

DOT 3

Common Issues Engine:

Intake manifold gasket leaks (3.3L/3.8L), oil filter housing leaks, potential timing chain issues on older engines (though less common on 2.4L DOHC).

Common Issues Transmission:

Torque converter shudder, transmission solenoid issues, planetary gear wear (less common with proper maintenance).

Common Issues Suspension:

Worn sway bar links, worn control arm bushings, premature tire wear due to alignment issues.

Common Issues Electrical:

Actuator failures (HVAC blend doors), instrument cluster failures, power window motor failures, PCM (Powertrain Control Module) issues.

Common Issues HVAC:

Blend door actuator failures, refrigerant leaks, blower motor resistor failure.

📚 Vehicle History

Dodge Legacy:

Dodge has a long history in the American automotive market, known for its trucks, muscle cars, and later, minivans that competed directly with established players.

Caravan Introduction:

The Dodge Caravan (and its Plymouth Voyager counterpart) pioneered the minivan segment in the early 1980s, revolutionizing family transportation.

Third Generation Debut:

The RS generation debuted for the 1996 model year, with significant updates in 2001. The 2005 model is part of the refreshed third generation.

Assembly Location:

Windsor, Ontario, Canada; St. Louis, Missouri, USA (locations varied by year and specific plant operations).

🏆 Awards & Recognition

Kbb Value:

Kelley Blue Book often recognized the Caravan for its value and practicality in the minivan segment, particularly its strong resale value.

Consumer Reports Ratings:

Consumer Reports provided mixed reviews over the years; specific ratings for the 2005 model should be referenced for individual performance and reliability data.