2000 Dodge Caravan Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Dodge Model: Caravan Year: 2000 Codes Chassis Code: NS Generation Generation Identifier: Second Generation (RG) 👋 Introduction Market Position Vehicle Segment: Minivan Target Audience: Families,...

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Caravan

Year:

Codes

Chassis Code:

Generation

Generation Identifier:

Second Generation (RG)

👋 Introduction

Market Position

Vehicle Segment:

Minivan

Target Audience:

Families, commercial users, and automotive repair professionals

Competitive Analysis

Key Competitors:

Ford Windstar, Chevrolet Venture, Pontiac Montana, Toyota Sienna, Honda Odyssey

Key Features

Vehicle Platform Advantage:

Front-wheel-drive platform with flexible interior packaging

Manual Value Proposition:

Provides detailed, factory-authorized repair procedures, essential for accurate diagnostics and maintenance.

📋 Manual Details

Coverage Areas

Coverage Type:

Comprehensive Service and Repair

Page Count

Estimated Page Count:

1500+

Manual Type

Manual Format Type:

Workshop Manual / Service Manual / Repair Manual

Language

Language:

English

Format

Physical Format:

Printed Book

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, diagnosis, and repair of all engine variants

Engine Control System:

Fuel injection, ignition system, emission controls, and ECU diagnostics

Transmission Manual:

Service and repair procedures for manual transmissions

Transmission Automatic:

Complete overhaul, diagnosis, and repair of automatic transmissions

Drivetrain:

Front-wheel drive components, axles, CV joints, and differentials

Suspension System:

Front and rear suspension, struts, shocks, control arms, and alignment specifications

Steering System:

Power steering, steering rack, tie rods, and steering column components

Braking System:

Front and rear brakes (disc/drum), ABS system, hydraulic lines, and parking brake

Electrical System:

Battery, charging system, starter, lighting, and all vehicle wiring diagrams

Body And Chassis:

Body panel removal/installation, doors, windows, sunroof, and structural components

Heating Ventilation Air Conditioning HVAC:

AC system, heater core, blower motor, refrigerant, and climate control

Interior Appointments:

Seating, trim panels, dashboard, and interior accessories

Exhaust System:

Catalytic converter, mufflers, pipes, and hangers

Fuel System:

Fuel tank, fuel pump, fuel lines, and fuel filter replacement

Cooling System:

Radiator, thermostat, water pump, coolant, and hoses

Emissions Control:

EVAP system, EGR system, and emission-related diagnostics

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks, and tire rotations

Troubleshooting:

Diagnostic flowcharts and symptom-based troubleshooting guides

Component Replacement:

Detailed step-by-step instructions for replacing virtually all vehicle components

Rebuilding Procedures:

Overhaul instructions for major components like engines and transmissions

Diagnostic Procedures:

OBD-II system diagnostics, sensor testing, and circuit analysis

Wiring Diagrams:

Complete electrical schematics for all vehicle systems

Specifications And Tolerances:

Torque specifications, clearances, and critical measurements

Technical Depth

Depth Of Coverage:

Factory-level detail for professional technicians and advanced DIY enthusiasts

Diagnostic Codes:

Comprehensive listing and explanation of diagnostic trouble codes (DTCs)

Special Tools:

Identification and usage of specialized tools required for certain repairs

📊 Manual Specifications

File Format

File Type:

Print Quality

Print Clarity:

High-quality printing with clear text and sharp diagrams

Binding Type

Binding Method:

Durable binding (likely spiral or perfect bound for ease of use)

Paper Type

Paper Quality:

Heavy-duty paper to withstand shop environment and repeated use

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

3.3L V6 (EGA)

Engine Displacement 1:

3.3 Liters (204 cubic inches)

Engine Configuration 1:

SOHC V6

Horsepower 1:

Approx. 158 hp @ 4600 rpm

Torque 1:

Approx. 190 lb-ft @ 3200 rpm

Optional Engine

Engine Code 2:

3.8L V6 (L32)

Engine Displacement 2:

3.8 Liters (230 cubic inches)

Engine Configuration 2:

OHV V6

Horsepower 2:

Approx. 180 hp @ 4500 rpm

Torque 2:

Approx. 225 lb-ft @ 3000 rpm

Fuel System

Fuel Delivery:

Sequential Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline

Ignition System

Ignition Type:

Distributorless Ignition System (DIS) with ignition coils

🔧 Transmission

Standard Transmission

Transmission Type Standard:

4-speed Automatic Transaxle (41TE)

Optional Transmission

Transmission Type Optional:

5-speed Manual Transaxle (Getrag G288 - less common on Caravan)

Features

Automatic Transmission Features:

Electronically controlled, torque converter lock-up

📐 Dimensions

Exterior

Wheelbase:

Approx. 119.3 inches (3030 mm)

Length:

Approx. 192.7 inches (4895 mm)

Width:

Approx. 72.2 inches (1834 mm)

Height:

Approx. 67.4 inches (1712 mm)

Cargo

Max Cargo Volume:

Varies by seating configuration, typically over 140 cubic feet

Weights

Curb Weight:

Approx. 3800 - 4200 lbs (1724 - 1905 kg)

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver:

4-star (may vary by specific test date/configuration)

NHTSA Frontal Impact Passenger:

4-star (may vary by specific test date/configuration)

NHTSA Side Impact Front Driver:

3-star (may vary by specific test date/configuration)

NHTSA Side Impact Rear Passenger:

4-star (may vary by specific test date/configuration)

Active Features

Anti-lock Braking System (ABS) available on most models

Passive Features

Airbags:

Driver and front passenger airbags standard

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system available

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with CD player or cassette tape, optional premium audio systems

Climate Control:

Manual or automatic climate control systems

Driver Assistance

Cruise Control:

Standard or optional cruise control

Rear Entertainment:

Optional rear-seat entertainment systems (e.g., VHS player) available on some trims

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 - 7,500 miles (5,000 - 12,000 km) or 6 months, depending on oil type and driving conditions (consult manual for specifics).

Air Filter Replacement:

Every 12,000 - 15,000 miles (20,000 - 24,000 km)

Spark Plug Replacement:

Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on plug type

Fluid Specifications

Engine Oil Type 1:

API Certified SAE 5W-30, 10W-30, or 10W-40 (refer to manual for ambient temperature recommendations)

Engine Oil Capacity 1:

Approx. 3.8 US quarts (3.6 liters) with filter for 3.3L V6

Engine Oil Type 2:

API Certified SAE 5W-30, 10W-30, or 10W-40 (refer to manual for ambient temperature recommendations)

Engine Oil Capacity 2:

Approx. 4.0 US quarts (3.8 liters) with filter for 3.8L V6

Coolant Type:

Chrysler/Mopar Antifreeze/Coolant (HOAT) or equivalent meeting MS-9769 specification (typically a 50/50 mix of antifreeze and distilled water)

Transmission Fluid Type:

ATF+4 (Automatic Transmission Fluid) or equivalent meeting MS-9602 specification

Brake Fluid Type:

DOT 3 brake fluid

Power Steering Fluid Type:

ATF+3 or ATF+4

Known Issues

Common Problems 1:

Transmission solenoid issues, particularly in the 41TE automatic transmission, leading to shifting problems.

Common Problems 2:

Rattles and noises from the exhaust system or suspension components.

Common Problems 3:

Power steering pump leaks or noise.

Common Problems 4:

Water pump seal leaks and bearing failures.

Common Problems 5:

Headlight switch failures and electrical issues related to door locks and power windows.

📚 Vehicle History

Brand Heritage

Dodge Brand History:

Dodge, a division of Chrysler (now Stellantis), has a long history of producing reliable vehicles, including iconic trucks and performance cars. The Caravan was a pioneer in the minivan segment.

Model Evolution

Caravan Model Lineage:

The Dodge Caravan, along with its Plymouth Voyager and Chrysler Town & Country siblings, introduced the minivan concept to North America in the mid-1980s, revolutionizing family transportation.

Production

Manufacturing Location:

Windsor, Ontario, Canada; St. Louis, Missouri, USA

Production Years For Model:

1996-2000 (Second Generation RG)

🏆 Awards & Recognition

Recognitions

Award Type 1:

While specific awards for the 2000 model year are less documented, the Dodge Caravan and its platform consistently received praise for practicality and interior space.

Award Type 2:

The minivan segment itself, pioneered by Chrysler/Dodge, was highly influential and awarded for redefining family vehicle utility.