Dodge Caravan 1996 1997 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Dodge Model: Caravan Year: 1996-1997 Codes Chassis Code: NS Platform 👋 Introduction Market Position Positioning: The Dodge Caravan was a pioneer and segment leader in...

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标签: 1996 1997 Car Caravan Cars Dodge Misc

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Caravan

Year:

1996-1997

Codes

Chassis Code:

NS Platform

👋 Introduction

Market Position

Positioning:

The Dodge Caravan was a pioneer and segment leader in the minivan market during its era, known for practicality and family-hauling capabilities.

Competitive Analysis

Competitors:

Ford Aerostar, Chevrolet Lumina APV, Honda Odyssey, Toyota Previa.

Key Features

Vehicle Highlights:

Spacious interior, flexible seating arrangements, user-friendly design, strong V6 engine options.

Manual Value

Target Audience:

DIY mechanics, independent repair shops, owners seeking to understand and maintain their vehicles.

📋 Manual Details

Coverage Areas

Primary Coverage:

Dodge Caravan

Secondary Coverage:

Plymouth Voyager, Chrysler Voyager, Chrysler Town & Country (platform siblings)

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Manual

Language

Language:

English

Format

Format:

PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (3.0L V6, 3.3L V6, 3.8L V6), Transmission (3-speed automatic, 4-speed automatic)

Chassis:

Suspension (front/rear), Steering, Brakes (front disc/rear drum, ABS)

Electrical:

Wiring diagrams, lighting, instrumentation, power accessories, ignition system, charging system

Body:

Exterior body panels, interior trim, doors, windows, seats, HVAC system

Diagnostics:

Troubleshooting guides, diagnostic trouble codes (DTCs) and their meanings

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication

Repair:

Engine repair, transmission overhaul, brake system service, suspension component replacement, electrical component repair

Troubleshooting:

Systematic diagnostic procedures for common and uncommon faults

Technical Depth

Depth:

Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and wiring schematics.

📊 Manual Specifications

File Format

Format Details:

Searchable PDF, allowing for quick navigation to specific topics.

Print Quality

Quality:

High-resolution scans of original manufacturer documentation, ensuring clarity of text and diagrams.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Options:

3.0L Mitsubishi V6 (6G72), 3.3L V6 (EGA), 3.8L V6 (EGH)

Performance

Horsepower 3 0L:

Approx. 141 hp @ 5000 rpm

Torque 3 0L:

Approx. 169 lb-ft @ 3750 rpm

Horsepower 3 3L:

Approx. 158 hp @ 4500 rpm

Torque 3 3L:

Approx. 191 lb-ft @ 3250 rpm

Horsepower 3 8L:

Approx. 165 hp @ 4400 rpm

Torque 3 8L:

Approx. 207 lb-ft @ 3200 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Engine Management

Ignition System:

Distributorless Ignition System (DIS) on 3.3L and 3.8L V6 engines.

🔧 Transmission

Standard

Transmission Type:

3-Speed Automatic (A604/41TE for 3.0L, 3.3L) or 4-Speed Automatic (A604/41TE for 3.3L, 3.8L)

Optional

Transmission Options:

4-speed automatic transmission was common, particularly with the larger engines.

Features

Transmission Control:

Electronic automatic transmission with overdrive (4-speed models).

📐 Dimensions

Exterior

Length Approx:

4496 mm (177.0 in)

Width Approx:

1826 mm (71.9 in)

Height Approx:

1735 mm (68.3 in)

Interior

Passenger Capacity:

7 Passengers (standard configuration with three rows of seating)

Cargo

Cargo Volume Behind 3Rd Row Approx:

48.3 cu ft

Weights

Curb Weight Approx:

1700 - 1850 kg (3750 - 4080 lbs), depending on engine and configuration.

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver:

Not explicitly rated for 1996-1997 models under current standards, but generally considered safe for its time.

Active Features

Anti-lock Braking System (ABS) available on some trims.

Passive Features

Airbags:

Driver and front passenger airbags standard.

Seatbelts:

Three-point seatbelts for all outboard seating positions.

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with cassette player, optional CD player available on higher trims.

Speakers:

Typically 4 to 6 speakers, depending on trim level.

Driver Assistance

Cruise Control:

Standard on most trims, electronic speed control.

Connectivity

Power Accessories:

Power windows, power door locks, and power mirrors were available options.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles or 6 months, whichever comes first (under normal driving conditions).

Transmission Fluid Change:

Inspect every 30,000 miles, change as needed or every 60,000 miles (refer to manual for specific conditions).

Spark Plug Replacement:

Typically around 60,000-100,000 miles depending on spark plug type (refer to manual for specific intervals).

Fluid Specifications

Engine Oil Type:

API Certified SAE 5W-30 or 10W-30 (refer to owner's manual for climate-specific recommendations).

Transmission Fluid Type:

ATF+4 (or equivalent specification for the specific transmission model, e.g., ATF+3 for earlier models, consult manual).

Coolant Type:

Mopar Antifreeze/Coolant (Ethylene Glycol based, 50/50 mix with distilled water).

Known Issues

Transmission Problems:

Early models of the 4-speed automatic (41TE) were known for potential solenoid issues and valve body wear. Regular fluid changes are crucial.

Engine Mounts:

Engine mounts can wear over time, leading to vibrations and noise.

Intake Manifold Gaskets:

Plastic intake manifold gaskets can degrade and leak, particularly on some V6 engines.

📚 Vehicle History

Brand Heritage

Dodge Legacy:

Dodge has a long history of producing reliable and practical vehicles for American families.

Model Evolution

Caravan Introduction:

The Caravan, introduced in 1984, revolutionized personal transportation and created the minivan segment.

Production

Manufacturing Location:

Primarily manufactured in North America (e.g., St. Louis Assembly Plant, Missouri).

Model Generation

Generation Id:

Second Generation (1996-2000).

🏆 Awards & Recognition

Recognitions

Segment Leadership:

Consistently ranked as one of the best-selling and most popular minivans in its class for years.

Ratings

Consumer Reports:

While specific ratings vary by year and configuration, the Caravan was generally well-regarded for its practicality and value.