Dodge Caravan 1996-1999 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Caravan Model Years Covered: 1996, 1997, 1998, 1999 👋 Introduction Market Position Segment: Mid-size Minivan Competitive Analysis Key Competitors: Chevrolet Venture, Pontiac Trans...

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类型: Car

斯库: 413540

标签: 1996 1997 1998 1999 Car Caravan Cars Dodge Misc

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Caravan

Model Years Covered:

1996, 1997, 1998, 1999

👋 Introduction

Market Position

Segment:

Mid-size Minivan

Competitive Analysis

Key Competitors:

Chevrolet Venture, Pontiac Trans Sport, Ford Windstar, Honda Odyssey, Toyota Sienna

Key Features

Vehicle Selling Points:

Practicality, seating capacity, versatility, sliding rear doors, family-oriented design

Manual Value Proposition:

Cost-effective vehicle maintenance and repair, empowering DIY enthusiasts and professional technicians

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

Digital (likely PDF, based on description)

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnostics, repair, overhaul for 2.4L I4 and 3.0L V6 engines

Transmission:

Service and repair procedures for automatic transmissions (e.g., A604, A670)

Brakes:

Front and rear brake systems, ABS diagnosis and repair

Suspension Steering:

Front and rear suspension components, steering system, power steering

Electrical:

Complete electrical schematics, component testing, diagnosis of lighting, power windows, etc.

HVAC:

Air conditioning and heating system diagnosis and repair

Body Interior:

Body panel repair, interior trim removal and installation, door mechanisms

Procedures Included

Maintenance:

Routine maintenance tasks, fluid changes, filter replacements, spark plug intervals

Troubleshooting:

Diagnostic flowcharts and symptom-based troubleshooting guides

Repair:

Step-by-step repair instructions for all major vehicle systems

Diagnostics:

Detailed diagnostic procedures, including OBD-II code interpretation and component testing

Technical Depth

Depth Level:

Comprehensive (includes detailed component removal/installation, specifications, and diagnostic procedures)

📊 Manual Specifications

File Format

File Type:

Likely PDF (Searchable text and high-resolution images expected)

Print Quality

Image Resolution:

High-resolution diagrams and photographs crucial for accurate repairs

Binding Type

Binding:

N/A (Digital format)

Paper Type

Paper Quality:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine Option 1:

2.4L (147 cu in) DOHC 16-valve Inline-4 (2AZ-FE equivalent, Chrysler design)

Engine Option 2:

3.0L (182 cu in) SOHC 12-valve V6 (Mitsubishi 6G72, Chrysler variant)

Performance

Horsepower 2.4L:

Approx. 150 hp @ 5800 rpm

Torque 2.4L:

Approx. 165 lb-ft @ 4000 rpm

Horsepower 3.0L V6:

Approx. 158 hp @ 5200 rpm (early models), up to 166 hp later

Torque 3.0L V6:

Approx. 190 lb-ft @ 4000 rpm

Fuel System

Fuel Injection:

Multi-port Fuel Injection (MPI)

Recommended Fuel:

Unleaded Regular (87 octane)

🔧 Transmission

Standard

Transmission Type Standard:

4-speed Automatic Transaxle

Optional

Transmission Type Optional:

N/A (Automatic was standard across most trims)

Features

Transmission Codes:

A604 (4-speed FWD automatic), A670 (Revised A604)

Transmission Fluid Spec:

ATF+3 or ATF+4 (check owner's manual for specific VIN/transmission type, likely Mopar ATF+3)

📐 Dimensions

Exterior

Length:

Approx. 178-181 inches (depending on configuration)

Width:

Approx. 72 inches

Height:

Approx. 68 inches

Interior

Seating Capacity:

7 passengers (standard configuration)

Cargo

Cargo Volume Behind 3Rd Row:

Approx. 14-17 cu ft

Cargo Volume Max:

Approx. 140-150 cu ft (with rear seats removed/folded)

Weights

Curb Weight:

Approx. 3700-4000 lbs

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver:

Could vary by year and specific testing. Generally considered adequate for the era.

NHTSA Frontal Impact Passenger:

Could vary by year and specific testing.

Active Features

Optional (Anti-lock Braking System)

Passive Features

Airbags:

Driver and Passenger front airbags standard

Seatbelts:

Three-point seatbelts for all seating positions

💡 Technology Features

Infotainment

Audio Options:

AM/FM stereo, cassette player, CD player (optional), speaker configurations varied by trim

Driver Assistance

Cruise Control:

Standard on most trims

Connectivity

Power Features:

Power windows, power door locks, power mirrors available on higher trims

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles or 3-6 months (refer to manual for specific oil type/viscosity and severe duty recommendations)

Transmission Fluid Change:

Every 30,000-50,000 miles (depending on driving conditions)

Coolant Change:

Every 30,000-50,000 miles or 2-3 years

Fluid Specifications

Engine Oil Spec:

API SH/SJ, SAE 5W-30 or 10W-30 (check owner's manual for exact application)

Coolant Type:

Mopar Antifreeze/Coolant, 50/50 mix with distilled water

Brake Fluid Type:

DOT 3

Known Issues

Common Wear Items:

CV axles, wheel bearings, tie rod ends, ball joints, exhaust system components, rear liftgate struts

Engine Specific Issues:

Head gasket issues on some 3.0L V6 engines, oil leaks on 2.4L engines, timing belt replacement on 3.0L V6 (critical interval)

Transmission Specific Issues:

Overheating of A604 transmission, seal leaks, torque converter issues

📚 Vehicle History

Brand Heritage

Dodge Minivan Legacy:

Dodge pioneered the modern minivan segment with the original Caravan/Voyager in the mid-1980s.

Model Evolution

Generation Info:

This generation (GS/NS) represents the second generation of the Dodge Caravan, introduced in 1996, featuring a significant redesign.

Production

Manufacturing Location:

Windsor, Ontario, Canada; Saltillo, Mexico

Production Years Overall:

1996-2000 for this generation

🏆 Awards & Recognition

Recognitions

Historical Recognition:

The Dodge Caravan (and its Plymouth Voyager sibling) consistently ranked as top sellers and were often praised for their practicality and innovation in the minivan segment during their production runs.