Diagnostic flowcharts and symptom-based troubleshooting guides
Repair:
Step-by-step repair instructions for all major vehicle systems
Diagnostics:
Detailed diagnostic procedures, including OBD-II code interpretation and component testing
Technical Depth
Depth Level:
Comprehensive (includes detailed component removal/installation, specifications, and diagnostic procedures)
📊 Manual Specifications
File Format
File Type:
Likely PDF (Searchable text and high-resolution images expected)
Print Quality
Image Resolution:
High-resolution diagrams and photographs crucial for accurate repairs
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Quality:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
2.4L (147 cu in) DOHC 16-valve Inline-4 (2AZ-FE equivalent, Chrysler design)
Engine Option 2:
3.0L (182 cu in) SOHC 12-valve V6 (Mitsubishi 6G72, Chrysler variant)
Performance
Horsepower 2.4L:
Approx. 150 hp @ 5800 rpm
Torque 2.4L:
Approx. 165 lb-ft @ 4000 rpm
Horsepower 3.0L V6:
Approx. 158 hp @ 5200 rpm (early models), up to 166 hp later
Torque 3.0L V6:
Approx. 190 lb-ft @ 4000 rpm
Fuel System
Fuel Injection:
Multi-port Fuel Injection (MPI)
Recommended Fuel:
Unleaded Regular (87 octane)
🔧 Transmission
Standard
Transmission Type Standard:
4-speed Automatic Transaxle
Optional
Transmission Type Optional:
N/A (Automatic was standard across most trims)
Features
Transmission Codes:
A604 (4-speed FWD automatic), A670 (Revised A604)
Transmission Fluid Spec:
ATF+3 or ATF+4 (check owner's manual for specific VIN/transmission type, likely Mopar ATF+3)
📐 Dimensions
Exterior
Length:
Approx. 178-181 inches (depending on configuration)
Width:
Approx. 72 inches
Height:
Approx. 68 inches
Interior
Seating Capacity:
7 passengers (standard configuration)
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 14-17 cu ft
Cargo Volume Max:
Approx. 140-150 cu ft (with rear seats removed/folded)
Weights
Curb Weight:
Approx. 3700-4000 lbs
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Could vary by year and specific testing. Generally considered adequate for the era.
NHTSA Frontal Impact Passenger:
Could vary by year and specific testing.
Active Features
ABS:
Optional (Anti-lock Braking System)
Passive Features
Airbags:
Driver and Passenger front airbags standard
Seatbelts:
Three-point seatbelts for all seating positions
💡 Technology Features
Infotainment
Audio Options:
AM/FM stereo, cassette player, CD player (optional), speaker configurations varied by trim
Driver Assistance
Cruise Control:
Standard on most trims
Connectivity
Power Features:
Power windows, power door locks, power mirrors available on higher trims
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (refer to manual for specific oil type/viscosity and severe duty recommendations)
Transmission Fluid Change:
Every 30,000-50,000 miles (depending on driving conditions)
Coolant Change:
Every 30,000-50,000 miles or 2-3 years
Fluid Specifications
Engine Oil Spec:
API SH/SJ, SAE 5W-30 or 10W-30 (check owner's manual for exact application)
Coolant Type:
Mopar Antifreeze/Coolant, 50/50 mix with distilled water
Brake Fluid Type:
DOT 3
Known Issues
Common Wear Items:
CV axles, wheel bearings, tie rod ends, ball joints, exhaust system components, rear liftgate struts
Engine Specific Issues:
Head gasket issues on some 3.0L V6 engines, oil leaks on 2.4L engines, timing belt replacement on 3.0L V6 (critical interval)
Transmission Specific Issues:
Overheating of A604 transmission, seal leaks, torque converter issues
📚 Vehicle History
Brand Heritage
Dodge Minivan Legacy:
Dodge pioneered the modern minivan segment with the original Caravan/Voyager in the mid-1980s.
Model Evolution
Generation Info:
This generation (GS/NS) represents the second generation of the Dodge Caravan, introduced in 1996, featuring a significant redesign.
Production
Manufacturing Location:
Windsor, Ontario, Canada; Saltillo, Mexico
Production Years Overall:
1996-2000 for this generation
🏆 Awards & Recognition
Recognitions
Historical Recognition:
The Dodge Caravan (and its Plymouth Voyager sibling) consistently ranked as top sellers and were often praised for their practicality and innovation in the minivan segment during their production runs.