🏷️ Basic Information

Make:

Dodge

Model:

Caravan

Year:

2002

👋 Introduction

Vehicle Segment:

Minivan

Target Audience:

Families, individuals seeking versatile passenger and cargo transport.

Competitors:

Chevrolet Venture, Pontiac Montana, Ford Windstar, Honda Odyssey, Toyota Sienna.

Vehicle Strengths:

Spacious interior, flexible seating configurations, comfortable ride, practical for families.

Manual Value Proposition:

Empowers owners and technicians with comprehensive, factory-accurate information for all repair, maintenance, and diagnostic needs, reducing reliance on expensive dealership services.

📋 Manual Details

Engine Coverage:

3.3L V6 (EGA), 3.8L V6 (L32)

Transmission Coverage:

4-speed automatic (41TE, 42LE)

Chassis Systems Coverage:

Suspension, Steering, Brakes, Exhaust, Fuel System, Body, Frame

Electrical Systems Coverage:

Wiring Diagrams, Lighting, Instrumentation, Power Accessories, Powertrain Control Module (PCM), Antitheft System

Estimated Pages:

Over 1000 pages (comprehensive)

Type:

Factory Service Manual / Workshop Manual

Language:

English

Format:

Digital (PDF), Printable

📖 Manual Coverage

Powertrain:

Detailed diagnosis, repair, and overhaul for 3.3L and 3.8L V6 engines, including valve train, cooling, lubrication, fuel injection, and emissions control. Comprehensive coverage of 4-speed automatic transmissions (41TE, 42LE), including hydraulic system, torque converter, and electronic controls.

Chassis And Suspension:

Front and rear suspension component diagnosis, replacement, and alignment specifications. Steering system repair (power steering pump, rack and pinion). Brake system service (pads, rotors, calipers, ABS components). Exhaust system repair and replacement.

Electrical And Body:

Complete wiring diagrams for all circuits. Diagnosis and repair of lighting, instrument cluster, power windows, locks, and seats. Body panel removal and installation, door mechanisms, interior trim, and HVAC system service.

Maintenance:

Scheduled maintenance intervals, fluid changes (engine oil, transmission fluid, coolant, brake fluid), filter replacements, tune-up procedures, and spark plug replacement.

Troubleshooting:

Diagnostic charts and procedures for common and complex drivability issues, electrical faults, and mechanical problems. Step-by-step troubleshooting guides for specific symptoms.

Repair And Overhaul:

Detailed instructions for component removal, disassembly, inspection, repair, and reassembly for all major vehicle systems, including engine rebuilds, transmission overhauls, and brake system repairs.

Diagnostics:

OBD-II diagnostic trouble codes (DTCs) interpretation and diagnostic flowcharts. Powertrain control module (PCM) and sensor testing procedures.

Depth:

Comprehensive, covering everything from basic fluid checks and filter changes to complete engine and transmission rebuilds, complex electrical diagnostics, and body repair.

📊 Manual Specifications

File Format:

PDF (Portable Document Format)

Print Quality:

High-resolution scans, ensuring clarity of text and diagrams for printing.

Binding Type:

N/A (Digital Format)

Paper Type:

N/A (Digital Format)

Search Functionality:

Fully searchable text for quick access to specific information.

⚙️ Engine Specifications

Engine 1 Displacement:

3.3 Liters (3301 cc)

Engine 1 Configuration:

3.3L V6 (EGA)

Engine 1 Horsepower:

158 hp @ 4600 rpm

Engine 1 Torque:

190 lb-ft @ 3200 rpm

Engine 2 Displacement:

3.8 Liters (3778 cc)

Engine 2 Configuration:

3.8L V6 (L32)

Engine 2 Horsepower:

180 hp @ 4400 rpm

Engine 2 Torque:

230 lb-ft @ 3200 rpm

Fuel Delivery:

Multi-port Electronic Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline

Ignition Type:

Distributorless Ignition System (DIS) with coil-on-plug (COP) or coil pack

PCM Type:

Chrysler NGC (Next Generation Controller) or similar variant.

🔧 Transmission

Transmission Type:

4-Speed Automatic

Transmission Model Code:

41TE / 42LE

Transmission Features:

Electronically controlled, overdrive, torque converter clutch (TCC).

Transmission Fluid Type:

ATF+4 (Automatic Transmission Fluid Type 4)

📐 Dimensions

Wheelbase:

119.3 inches

Length:

192.1 inches

Width:

72.0 inches

Height:

68.4 inches

Cargo Volume Behind 3Rd Row:

Approximately 29.0 cubic feet

Cargo Volume With 3Rd Row Folded:

Approximately 78.3 cubic feet

Cargo Volume With 2Nd And 3Rd Row Folded:

Approximately 150.0 cubic feet

Curb Weight:

Approx. 4,100 - 4,400 lbs (depending on configuration)

Gross Vehicle Weight Rating:

Approx. 5,750 - 6,000 lbs

Towing Capacity:

Up to 3,500 lbs (with optional towing package)

🛡️ Safety Features

NHTSA Front Impact Driver:

4 Stars

NHTSA Front Impact Passenger:

4 Stars

NHTSA Side Impact Front Seat:

Not Rated (May vary by configuration)

NHTSA Rollover Resistance Rating:

3 Stars

ABS:

Standard on most models, optional on some.

Traction Control:

Optional

Airbags Front:

Driver and front passenger airbags

Airbags Side:

Optional front side airbags

Seat Belts:

3-point seat belts with pretensioners for front seats.

💡 Technology Features

Audio System:

AM/FM stereo with cassette or CD player, optional Infinity sound system.

Rear Entertainment:

Optional rear-seat video system (VHS or DVD player).

Cruise Control:

Standard

Keyless Entry:

Optional

Diagnostic Port:

OBD-II compliant diagnostic connector.

🔧 Maintenance

Oil Change Interval:

Every 3,000 miles with conventional oil, or 5,000-7,500 miles with synthetic oil (refer to owner's manual for specific guidance).

Transmission Fluid Change Interval:

Every 30,000-60,000 miles, depending on driving conditions.

Coolant Change Interval:

Every 30,000-100,000 miles (depending on coolant type - HOAT recommended).

Engine Oil Type:

API Certified SAE 5W-30 (check owner's manual for specific recommendations, especially for synthetic)

Engine Coolant Type:

Chrysler HOAT (Hybrid Organic Acid Technology) or equivalent.

Brake Fluid Type:

DOT 3

Common Issue 1:

Automatic transmission failure or harsh shifting (especially early models, often due to internal wear or solenoid issues).

Common Issue 2:

Cracked dashboard (sun exposure can cause deterioration).

Common Issue 3:

Power steering leaks or noisy pump.

Common Issue 4:

Rear suspension clunking or sagging (worn shocks or springs).

Common Issue 5:

Oxygen sensor failures leading to check engine lights and poor fuel economy.

📚 Vehicle History

Dodge Brand Focus:

Known for performance, trucks, and family vehicles. The Caravan was a foundational model in the minivan segment.

Caravan Generation:

Third Generation (1996-2000) facelift and continuation into the fourth generation (2001-2007).

2002 Model Year Updates:

Part of the second year of the fourth generation, featuring updated styling, improved interior, and new powertrain options.

Manufacturing Plant:

Windsor, Ontario, Canada; St. Louis, Missouri, USA.

🏆 Awards & Recognition

Segment Awards:

While specific awards for the 2002 model year are not widely documented, the Dodge Caravan (and its Chrysler and Plymouth siblings) consistently received positive mentions and recognition in consumer publications for its practicality and value within the minivan segment during its production run.