🏷️ Basic Information

Make:

Dodge

Model:

Caravan

Year:

2005

Related Models:

Chrysler Town & Country

👋 Introduction

Market Position:

The Dodge Caravan (and its Chrysler counterpart) was a segment-defining minivan, offering practicality and family-oriented features. This manual targets owners and independent repair shops seeking factory-accurate information to maintain and repair these vehicles.

Competitive Analysis:

Competed with vehicles like the Honda Odyssey, Toyota Sienna, and Ford Windstar. This workshop manual provides a significant advantage by offering the same level of detail as manufacturer-issued service bulletins and repair procedures.

Key Features:

Comprehensive coverage, step-by-step instructions, abundant illustrations and diagrams, detailed specifications, fault-finding guides, printable format, ease of installation and use.

📋 Manual Details

Coverage Areas:

General Information, Specifications, Lube Points, Oil Types, Periodic Maintenance, Tune-Up Procedures, Engine Servicing, Disassembly, Reassembly, Engine Removal, Fuel and Lubrication Systems, Carb Rebuild, Carb Adjustments, Electrical System, Ignition, Charging, Starter, Battery, Switches, Chassis, Wheels, Brakes, Steering, Suspension, Axles, Chassis Assembly, Servicing Information, Wiring Diagrams, Wire/Cable/Hose Routing, Tools, Tightening Torques, Service Data, Complete Engine Service, Fuel System Service, All Factory Repair Procedures, Wiring Diagrams, Gearbox, Exhaust System, Suspension, Fault Finding, Clutch Removal and Installation, Front Suspension, Bodywork, Gearbox Service, Gearbox Removal and Installation, Cooling System, Detailed Specifications, Transmission, Factory Maintenance Schedules, Electrics, Engine Firing Order, Brake Servicing Procedures, U-Joint Service Procedures, CV Joint Service Procedures, Timing Chain Service, Exhaust Service, Illustrations, Pictures, Diagrams

Page Count:

Estimated 2000+ pages (typical for comprehensive workshop manuals)

Manual Type:

Factory Service Repair Workshop Manual

Manual Completeness:

Complete Factory Service Repair Workshop Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Systems Covered:

Engine (including disassembly, reassembly, removal, fuel, lubrication, cooling), Transmission (manual & automatic, service, removal/installation), Drivetrain (CV joints, U-joints, axles), Brakes (including servicing procedures), Steering, Suspension (front and general), Electrical System (ignition, charging, starting, battery, switches, wiring diagrams), Fuel System (including carburetor rebuild/adjustments), Exhaust System, Bodywork, Chassis, HVAC (implied through cooling system and general servicing)

Bodywork Coverage:

Included, covering panels, doors, windows, trim, and interior components.

Exhaust System Coverage:

Included, covering inspection, repair, and replacement.

Cooling System Coverage:

Included, covering diagnosis, repair, and fluid management.

Electrical System Coverage:

Comprehensive, including ignition, charging, starter, battery, switches, and extensive wiring diagrams.

Chassis Assembly Coverage:

Included, detailing frame, suspension, and steering component integration.

Procedures Included:

Periodic maintenance, tune-ups, engine overhauls, fuel system repairs, carburetor service, electrical diagnostics and repair, brake bleeding and servicing, suspension component replacement, steering system repairs, drivetrain component service, clutch service (if applicable), troubleshooting, fault finding, component disassembly and reassembly, fluid and lubrication recommendations, timing chain service

Wire Cable Hose Routing:

Yes, detailed diagrams for correct routing.

Fault Finding Guides:

Yes, comprehensive troubleshooting procedures for common and complex issues.

Brake Servicing Procedures:

Detailed, covering inspection, pad/shoe replacement, rotor servicing, bleeding, and hydraulic system.

Technical Depth:

Comprehensive factory-level repair and diagnostic information, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission rebuilds.

Torque Specifications Included:

Yes, comprehensive tightening torques for various components.

Illustrations And Diagrams:

Abundant illustrations, lots of pictures & diagrams.

Service Data Availability:

Yes, includes essential service data and specifications.

📊 Manual Specifications

File Format Detail:

Downloadable PDF, compatible with all PC-based Windows operating systems and Mac.

Readability Requirement:

Adobe PDF Reader

Print Quality:

Perfect quality, printable pages

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Options 2005:

2.4L I4 (Naturally Aspirated), 3.3L V6 (Naturally Aspirated), 3.8L V6 (Naturally Aspirated)

3.3L V6 Horsepower:

Approximately 180 hp

3.8L V6 Horsepower:

Approximately 205 hp

2.4L I4 Horsepower:

Approximately 150 hp

Fuel System Type:

Electronic Fuel Injection (EFI)

Carb Rebuild And Adjustments:

Included (note: most 2005 Caravans used EFI, but if a carburetor variant existed, it's covered).

Oil Capacity 3.3L V6:

4.5 US quarts (4.3 liters) with filter

Oil Type Recommendation:

SAE 5W-30 (refer to manual for specific ambient temperature ranges and certifications)

Timing Chain Service Included:

Yes

Engine Firing Order 3.3L V6:

1-2-3-4-5-6

Engine Firing Order 3.8L V6:

1-2-3-4-5-6

🔧 Transmission

Standard Transmission Type:

4-speed Automatic (41TE/42LE/42TE depending on engine)

Optional Transmission Type:

None specified for this model year in typical configurations.

Transmission Fluid Type:

ATF+4 (Mopar)

Transmission Service Procedures:

Removal, installation, fluid change, internal servicing, torque converter service.

Gearbox Service Coverage:

Comprehensive, including removal and installation.

📐 Dimensions

Wheelbase Standard Wheelbase:

112.1 inches (2847 mm)

Wheelbase Long Wheelbase:

119.3 inches (3030 mm)

Cargo Volume Behind 3Rd Row:

Approximately 39.1 cu ft (standard wheelbase)

Curb Weight Approx V6:

4,000 - 4,300 lbs (1814 - 1950 kg) depending on configuration

🛡️ Safety Features

NHTSA Front Impact Rating 2005:

Driver: 5 Stars, Passenger: 5 Stars

NHTSA Side Impact Rating 2005:

Front Passenger: 4 Stars, Rear Passenger: 4 Stars

Active Safety Features:

Anti-lock Braking System (ABS), Traction Control (optional on some trims)

Passive Safety Features:

Front airbags, available side-impact airbags, three-point seatbelts with pretensioners, LATCH child seat anchors.

💡 Technology Features

Infotainment Options 2005:

AM/FM/CD player, optional cassette player, optional rear-seat entertainment system.

Driver Assistance Features:

Cruise control.

Connectivity Features:

Optional power outlets.

🔧 Maintenance

Oil And Filter Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (under normal driving conditions).

Transmission Fluid Change Interval:

Every 60,000 miles (97,000 km) or 48 months (under normal driving conditions).

Spark Plug Replacement Interval:

Refer to manual for specific interval (typically 30,000-100,000 miles depending on plug type).

Coolant Type:

HOAT (Hybrid Organic Acid Technology) based coolant, Mopar OAT or equivalent.

Brake Fluid Type:

DOT 3

Common Issue Transmission Solenoids:

Transmission solenoid failures leading to shifting problems or 'limp mode'.

Common Issue Power Steering Pump:

Leaking or failing power steering pumps.

Common Issue Rear Shock ABSorbers:

Premature wear of rear shock absorbers.

Common Issue Sliding Door Mechanism:

Issues with sliding door tracks, rollers, and latches.

Tune Up Components:

Spark plugs (refer to manual for specific type and gap), ignition wires/coil packs, air filter, fuel filter.

📚 Vehicle History

Brand Heritage Dodge:

Dodge, a division of Chrysler, has a long history of producing trucks and performance vehicles, later expanding into family vehicles with the Caravan.

Caravan Fourth Generation Start:

2001

Caravan Fourth Generation End:

2007

Production Location:

Windsor, Ontario, Canada; Saltillo, Coahuila, Mexico