2004 Dodge Caravan Service and Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Caravan Year: 2004 Codes Platform: NS (Minivan Platform) 👋 Introduction Market Position Market Segment: Mid-size minivan, a staple in family transportation. Competitive Analysis...

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类型: Caravan

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标签: 2004 Caravan Cars Dodge Misc

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Caravan

Year:

Codes

Platform:

NS (Minivan Platform)

👋 Introduction

Market Position

Market Segment:

Mid-size minivan, a staple in family transportation.

Competitive Analysis

Key Competitors 2004:

Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture, Pontiac Montana, Buick Terraza.

Key Features

Vehicle Purpose:

Versatile family vehicle offering flexible seating and cargo configurations.

Manual Value Proposition:

Provides dealership-level diagnostic and repair information, enabling accurate and efficient maintenance.

📋 Manual Details

Coverage Areas

Coverage Scope:

All Models & All Repairs A-Z

Manual Type

Manual Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (assumed PDF or similar, based on industry practice for technician manuals)

📖 Manual Coverage

Systems Covered

Engine:

Full coverage for all available engine variants, including diagnosis, overhaul, and component repair.

Transmission:

Detailed procedures for automatic transmission service, diagnosis, and repair, including torque converter and cooler lines.

Brakes:

Comprehensive coverage of ABS, brake fluid, calipers, rotors, drums, parking brake, and hydraulic system diagnostics.

Electrical:

Extensive electrical system coverage, including wiring diagrams, fuses, relays, battery, charging system, starting system, lighting, and power accessories.

Suspension Steering:

Front and rear suspension components, steering system, alignment procedures, and wheel bearing service.

HVAC:

Air conditioning system diagnosis, refrigerant handling, compressor, condenser, evaporator, and climate control unit service.

Body Chassis:

Body panel removal/installation, doors, liftgate, interior trim, glass, and structural components.

Emissions Control:

Catalytic converter, EGR system, evaporative emissions control, and onboard diagnostics (OBD-II) relevant to emissions.

Safety Restraints:

Airbag system diagnosis, service, and related components.

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, and lubrication.

Troubleshooting:

Diagnostic flowcharts and symptom-based troubleshooting for various vehicle systems.

Repair:

Step-by-step repair procedures for virtually all components and systems.

Diagnostics:

Detailed diagnostic strategies, including use of scan tools, multimeter testing, and component testing.

Technical Depth

Depth:

Comprehensive and highly detailed, suitable for professional technicians and advanced DIYers.

📊 Manual Specifications

File Format

File Format Details:

Likely PDF, optimized for searchability and readability, with high-resolution diagrams.

Print Quality

Print Quality Description:

Designed for clear reproduction of diagrams, schematics, and technical illustrations.

Binding Type

Binding Type Description:

If physical, typically spiral-bound or comb-bound for lay-flat usability.

Paper Type

Paper Type Description:

If physical, usually heavy-duty paper stock to withstand shop environment.

⚙️ Engine Specifications

Primary Engine

Engine 2 4L I4:

2.4L DOHC 16-valve Inline-4 (PowerTech), approximately 140-150 hp, 150-160 lb-ft torque.

Engine 3 3L V6:

3.3L OHV 12-valve V6 (EGA), approximately 180 hp, 200 lb-ft torque.

Engine 3 8L V6:

3.8L OHV 12-valve V6 (L32), approximately 200-205 hp, 230-235 lb-ft torque.

Performance

Bore Stroke 3 3L:

Bore: 3.92 in (99.5 mm), Stroke: 3.31 in (84.0 mm)

Bore Stroke 3 8L:

Bore: 3.92 in (99.5 mm), Stroke: 3.82 in (96.9 mm)

Fuel System

Fuel Delivery:

Sequential Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline, minimum 87 octane.

Engine Codes

Engine Code 2 4L:

ED1 (check VIN for confirmation)

Engine Code 3 3L:

Engine Code 3 8L:

🔧 Transmission

Standard

Standard Transmission Type:

4-speed automatic transmission.

Optional

Optional Transmission Type:

N/A (All models equipped with automatic)

Features

Transmission Controller:

Electronic transmission control with automatic transaxle ( டிரான்ஸ்மிஷன் ) diagnostics.

Fluid Specifications

Transmission Fluid Type:

ATF+4 (Mopar Material Standard MS-9602)

Fluid Capacities

Transmission Fluid Capacity:

Approximately 10.0 - 11.0 quarts (9.5 - 10.4 liters) for major service.

📐 Dimensions

Exterior

Wheelbase:

119.3 inches (3030 mm)

Overall Length:

189.4 inches (4811 mm)

Overall Width:

76.0 inches (1930 mm)

Overall Height:

67.7 inches (1720 mm)

Cargo

Cargo Volume Behind 1St Row:

Approximately 142.4 cu. ft. (4032 liters)

Cargo Volume Behind 2Nd Row:

Approximately 85.5 cu. ft. (2421 liters)

Cargo Volume Behind 3Rd Row:

Approximately 27.0 cu. ft. (765 liters)

Weights

Curb Weight Range:

Approx. 3,800 - 4,200 lbs (1724 - 1905 kg), varies by engine and trim.

Gross Vehicle Weight Rating Gvwr:

Typically around 5,500 - 5,800 lbs (2495 - 2630 kg).

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver:

Good (5-star rating in some configurations).

NHTSA Frontal Impact Passenger:

Good (5-star rating in some configurations).

IIHS Side Impact:

Acceptable or Good, depending on specific test and configuration.

Active Features

Standard Anti-lock Braking System (ABS) on most models.

Traction Control:

Optional Traction Control System (TCS) available on some models.

Passive Features

Airbags:

Standard front airbags, optional side airbags available.

Seatbelts:

Three-point seat belts for all seating positions, integrated child seat anchors (LATCH).

💡 Technology Features

Infotainment

Audio System Options:

Standard AM/FM stereo with CD player, optional premium audio systems with cassette and/or rear entertainment screens.

Navigation System:

Optional factory navigation system available on higher trim levels.

Driver Assistance

Cruise Control:

Standard cruise control on most models.

Connectivity

Power Accessories:

Power windows, power locks, power sliding doors (optional), power liftgate (optional).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions and oil type used (consult manual for exact OLM recommendations).

Engine Air Filter:

Inspect every 15,000 miles (24,000 km), replace as needed or approximately every 30,000 miles (48,000 km).

Cabin Air Filter:

Inspect annually, replace as needed (recommendation typically every 15,000-30,000 miles).

Spark Plugs 3 3L 3 8L:

Approximately 100,000 miles (160,000 km) for recommended iridium spark plugs.

Fluid Specifications

Engine Oil Specification:

SAE 5W-30 API certified synthetic or conventional engine oil. Consult owner's manual for specific viscosity grades based on temperature. Mopar recommended.

Coolant Specification:

Mopar HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, 50/50 mix with distilled water. Orange coolant.

Brake Fluid Specification:

DOT 3 brake fluid.

Power Steering Fluid:

Mopar Power Steering Fluid or equivalent ATF+4.

Known Issues

Power Window Regulators:

Common failure point for window regulators, especially on sliding doors.

Transmission Solenoids:

Potential issues with transmission shift solenoids leading to harsh shifting or failure to engage.

Cvt Fluid Leaks:

Leaking CV axle boots can lead to joint damage and fluid loss.

Heater Core Leaks:

Heater core can develop leaks, often resulting in coolant smell inside the cabin.

Rear Shock Mounts:

Rear shock mounts can wear out, causing noise and degradation of ride quality.

📚 Vehicle History

Brand Heritage

Dodge Minivan Legacy:

Dodge pioneered the modern minivan segment with the original Caravan/Voyager in 1984.

Model Evolution

Generation:

Third Generation (1996-2000) carried over with significant updates for the 2001 model year (RS platform), this 2004 model is part of that later iteration of the third generation.

Production

Production Location:

Windsor, Ontario, Canada (Chrysler Canada Automotive Plant).

Production Years:

The NS platform was produced from 1996 to 2000. The subsequent RS platform was produced from 2001-2007, making the 2004 model part of the latter.

🏆 Awards & Recognition

Recognitions

Past Awards:

Caravan models have historically received various 'Best Buy' awards from consumer publications for value and utility.

Ratings

Consumer Satisfaction:

Mixed, with strengths in utility and value, but occasional concerns regarding reliability in some areas (as reflected in the need for detailed repair information).