🏷️ Basic Information

Make:

Dodge

Model:

Caravan

Year:

2002

Vehicle Type:

Minivan

Platform Code:

NS (Fourth Generation)

👋 Introduction

Target Audience:

Owners of the 2002 Dodge Caravan seeking to perform maintenance, repairs, or diagnostics themselves. Also beneficial for independent repair shops.

Value Proposition:

Offers comprehensive, step-by-step guidance to save money on repairs and maintenance. Provides access to detailed technical information typically found in professional service manuals.

Completeness:

Promised as the 'most complete' service repair manual, covering a vast array of vehicle systems and procedures.

Usability:

Designed for ease of use with step-by-step instructions, diagrams, and pictures, catering to all skill levels.

Cost Savings:

Directly promotes saving money by enabling DIY repairs.

📋 Manual Details

Main Coverage:

Service, Repair, Workshop

Specific Systems:

Lubrication, Maintenance, Suspension, Differential, Driveline, Brakes, Clutch, Cooling, Audio, Chime/Buzzer, Electronic Control Modules, Engine Systems, Heated Systems, Horn, Ignition Control, Instrument Cluster, Lamps, Message Systems, Power Systems, Restraints, Speed Control, Vehicle Theft Security, Wipers/Washers, Wiring, Engine, Exhaust System, Frame, Bumpers, Fuel System, Steering, Transmission, Tires/Wheels, Body, Heating & Air Conditioning, Emissions Control

Engine Variants Covered:

Includes coverage for 2.5L Turbo Diesel (sections 7a, 25a)

Estimated Page Count:

Detailed page count not specified, but described as 'complete' and comprehensive.

Type:

Service Repair Workshop Manual

Language:

English

File Format:

PDF

Downloadable:

Yes

Compatibility:

All Versions of Windows & Mac

Requirements:

Adobe PDF Reader, WinZip

Printability:

All pages are printable

📖 Manual Coverage

Powertrain:

Engine, Fuel System, Cooling System, Exhaust System, Turbocharger (for diesel), Transmission, Clutch, Driveline, Differential

Chassis:

Suspension, Brakes, Steering, Frame, Bumpers, Tires, Wheels

Electrical And Electronics:

Ignition Control, Audio System, Chime/Buzzer, Electronic Control Modules (ECM/PCM), Heated Systems, Horn, Instrument Cluster, Lamps, Message Systems, Power Systems, Restraints System (Airbags), Speed Control, Vehicle Theft Security, Wiring Diagrams

Body And Comfort:

Body, Heating & Air Conditioning, Wipers/Washers

Maintenance:

Scheduled maintenance, lubrication, fluid changes, filter replacements

Diagnosis And Troubleshooting:

Extensive troubleshooting guides, diagnostic procedures for various systems

Repair And Rebuild:

Step-by-step repair instructions for components, detailed disassembly and reassembly procedures

Technical Data And Specifications:

Torque specifications, clearances, fluid capacities, wiring schematics, component identification

Depth:

Comprehensive, covering everything from basic maintenance to advanced diagnostics and component overhaul. Suitable for DIY enthusiasts and professional technicians.

Content Format:

Includes diagrams, pictures, and step-by-step instructions for ease of understanding.

📊 Manual Specifications

Format:

PDF (Portable Document Format)

Searchability:

Likely text-searchable within PDF if properly OCR'd, enhancing usability.

Resolution:

Assumed to be high quality for clear diagrams and text, printable as needed.

Type:

Digital Download (not applicable for physical binding)

Type:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Options Summary:

While not explicitly detailed in the product description, typical engines for the 2002 Dodge Caravan include the 2.4L DOHC I4, 3.3L OHV V6, and 3.8L OHV V6. The manual also specifically mentions coverage for a 2.5L Turbo Diesel.

Typical V6 Performance:

3.3L V6: Approx. 158 hp @ 4600 rpm, 204 lb-ft @ 3200 rpm. 3.8L V6: Approx. 180 hp @ 4500 rpm, 240 lb-ft @ 3200 rpm. (Note: Specific figures vary by exact engine code and tuning.)

Injection Type:

Electronic Fuel Injection (EFI) for gasoline engines.

Turbo Diesel Engine:

2.5L Turbo Diesel (specific details within manual coverages 7a and 25a).

🔧 Transmission

Transmission Type:

Automatic Transmissions were standard on most models. Typical transmissions include the 4-speed automatic (e.g., 41TE, 42LE).

Optional Transmissions:

Manual transmissions were not typically offered on this generation of Caravan in North America.

Transmission Fluid Spec:

Refer to manual for specific ATF (Automatic Transmission Fluid) requirements, likely ATF+4 (MS-9602) for Chrysler products of this era.

📐 Dimensions

Wheelbase:

Approx. 113.1 inches (for standard wheelbase models).

Seating Capacity:

Typically 7 passengers across three rows.

Cargo Volume:

Varies with seating configuration, but known for spacious cargo capacity behind the third row and with seats removed.

Curb Weight:

Typically ranges from 3,700 to 4,200 lbs depending on engine and configuration.

🛡️ Safety Features

NHTSA Ratings:

The 2002 Caravan generally received good safety ratings for its time, typically 4-star ratings in frontal crash tests. (Specific ratings may vary by test conditions and specific model configurations).

Braking System:

Front disc brakes, rear drum brakes standard. Anti-lock Braking System (ABS) typically optional or standard on higher trims.

Traction Control:

Traction control systems were available on some models.

Airbags:

Front airbags standard for driver and front passenger. Optional side airbags were available on some trims.

Seat Belts:

Three-point seat belts for all seating positions, including height-adjustable shoulder belts for front seats.

💡 Technology Features

Audio System:

Factory audio systems typically included AM/FM stereo with cassette and/or CD player. Optional premium systems were available.

Cruise Control:

Speed Control (Cruise Control) system is covered in the manual.

Chassis Control Modules:

Coverage of Electronic Control Modules (ECM/PCM) and related systems indicates integrated vehicle management.

🔧 Maintenance

Oil Change Interval:

Typically every 3,000 to 7,500 miles, depending on oil type (conventional vs. synthetic) and driving conditions. Refer to manual for exact OLM (Oil Life Monitoring) recommendations.

Transmission Fluid Change:

Recommended around 60,000 to 100,000 miles, or as specified by the vehicle's oil life indicator and severe service schedule.

Engine Oil:

Refer to manual for specific viscosity grade (e.g., 5W-30 or 10W-30 for V6 engines) and API service classification. Likely uses Chrysler MS-6395 specification.

Coolant:

Chrysler specified HOAT (Hybrid Organic Acid Technology) coolant, typically Mopar Antifreeze/Coolant (MS-9769) or equivalent. Often a 50/50 mix with distilled water.

Brake Fluid:

DOT 3 or DOT 4 brake fluid, check manual for precise specification.

Common Problems:

Examples include rear axle seal leaks, transmission solenoid issues (especially in early 4-speed automatics), intake manifold gasket leaks, power window motor failures, and occasional ABS sensor issues.

Engine Specific Issues:

The 2.4L engine could be prone to oil burning and timing chain issues. The 3.3L and 3.8L V6 engines are generally robust but can experience head gasket issues or piston ring wear over time.

📚 Vehicle History

Dodge Minivan Legacy:

Dodge, along with its Chrysler counterpart, is credited with pioneering the minivan segment in the mid-1980s.

Generation:

The 2002 model year falls within the fourth generation (NS platform, 1996-2000, with significant updates extending to 2007) of the Dodge Caravan.

Manufacturing Location:

Produced at Chrysler assembly plants, notably Windsor, Ontario, Canada.

Production Years:

The 'Caravan' nameplate has been in continuous production for Dodge since 1984, with various generations and platform updates.

🏆 Awards & Recognition

Minivan Segment Leadership:

The Dodge Caravan and its Plymouth/Chrysler siblings were leaders in the minivan market throughout the 1990s and early 2000s for their practicality and innovation.

Consumer Reports Historical:

While specific ratings for 2002 vary, the Caravan generally received mixed reviews, excelling in utility but sometimes lagging in reliability compared to competitors from Toyota and Honda.