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DODGE CARAVAN Grand CARAVAN Petrol Diesel Service Repair Manual 2001-2002

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🏷️ Basic Information Identification Make: Dodge Model: Caravan Model Variant: Grand Caravan Codes Platform: NS (Third Generation) 👋 Introduction Market Position Segment: Minivan Target Audience: Families, Commercial Use Competitive Analysis...
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DODGE CARAVAN Grand CARAVAN Petrol Diesel Service Repair Manual 2001-2002
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Caravan
Model Variant:
Grand Caravan
Codes
Platform:
NS (Third Generation)
👋 Introduction
Market Position
Segment:
Minivan
Target Audience:
Families, Commercial Use
Competitive Analysis
Key Competitors:
Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture
Key Features
Vehicle Strengths:
Spacious interior, versatile seating, optional all-wheel drive (AWD - though less common on 2001-2002 Grand Caravan, more prevalent in earlier generations), strong V6 engine options
Manual Value Proposition:
Empowers owners and technicians with complete repair and maintenance knowledge for significant cost savings and proper vehicle upkeep.
📋 Manual Details
Coverage Areas
Years Covered:
2001-2002
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
3.3L V6 (EGA), 3.8L V6 (GPE), 2.4L DOHC (EDZ - likely limited coverage for Grand Caravan, but common for base Caravan)
Transmission:
4-speed Automatic (41TE, 42LE)
Brakes:
Front Disc, Rear Drum/Disc (ABS equipped)
Suspension:
Independent Front (MacPherson Strut), Solid Rear Axle with Leaf Springs
Steering:
Power Assisted Rack and Pinion
Electrical:
Charging System, Starting System, Ignition System, Lighting, Instrumentation, Body Control Modules, Power Accessories, HVAC Controls
HVAC:
Air Conditioning, Heating, Ventilation, Climate Control Systems
Fuel:
Fuel Delivery, Injection System (MPI), Fuel Tank and Pump
Exhaust:
Exhaust Manifold, Catalytic Converter, Muffler, Pipes
Cooling:
Radiator, Water Pump, Thermostat, Cooling Fans
Body:
Body Panels, Doors, Liftgate, Interior Trim, Seats, Glass
Chassis:
Frame, Structural Components
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Fluid Checks and Top-offs, Belt Inspections, Spark Plug Replacement, Tire Rotation
Diagnostics:
Troubleshooting Guides, Symptom-Based Diagnostics, DTC (Diagnostic Trouble Code) Interpretation
Repair:
Engine Component Replacement (e.g., alternator, starter, water pump), Transmission Service and Repair, Brake System Overhaul, Suspension Component Replacement, Steering System Repair, Electrical Component Diagnosis and Replacement
Rebuild:
Detailed instructions for engine and transmission rebuilding
Adjustment:
Wheel Alignment, Parking Brake Adjustment
Installation:
Component Installation and Removal
Wiring Diagrams:
Comprehensive electrical schematics for all systems
Technical Depth
Depth:
Complete overhaul, detailed diagnostics, component-level repair, electrical troubleshooting
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF
Print Compatibility:
Printable pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
EGA
Displacement:
3.3 Liters
Configuration:
V6, SOHC
Horsepower:
180 hp @ 5000 rpm (approx.)
Torque:
205 lb-ft @ 3600 rpm (approx.)
Optional Engine
Engine Code:
GPE
Displacement:
3.8 Liters
Configuration:
V6, SOHC
Horsepower:
197 hp @ 5200 rpm (approx.)
Torque:
236 lb-ft @ 4000 rpm (approx.)
Fuel System
Induction:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Cooling
Coolant Type:
HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, 50/50 mix with distilled water (Mopar OAT is also compatible)
Lubrication
Oil Type:
SAE 5W-30 (API Certified)
Oil Capacity:
4.5 Quarts (4.3 Liters) with filter for 3.3L, 5.0 Quarts (4.7 Liters) with filter for 3.8L
🔧 Transmission
Standard
Type:
4-Speed Automatic
Model Codes:
41TE (FWD), 42LE (AWD - less common for these years)
Features
Shift Modes:
Driver-selectable overdrive
Fluid Specifications
Fluid Type:
ATF+4 (Chrysler Material Standard MS-9602)
Fluid Capacity
Capacity:
Approx. 10-12 Quarts (9.5-11.4 Liters) for refill after service
📐 Dimensions
Exterior
Wheelbase:
113.0 inches (2870 mm)
Length:
188.3 inches (4783 mm)
Width:
72.5 inches (1841 mm)
Height:
67.2 inches (1707 mm)
Cargo
Cargo Volume Behind 1St Row:
Approx. 140.5 cubic feet (3978 Liters)
Cargo Volume Behind 2Nd Row:
Approx. 73.3 cubic feet (2076 Liters)
Weights
Curb Weight:
Approx. 4000-4400 lbs (1814-1996 kg) depending on configuration
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
4 out of 5 stars (model dependent)
Active Features
ABS:
Available Anti-lock Braking System
Passive Features
Airbags:
Driver and Front Passenger Airbags, Available Side Impact Airbags
Seatbelts:
Three-point front and rear seatbelts
💡 Technology Features
Infotainment
Audio System:
AM/FM Stereo with CD Player, Cassette Player (optional), Premium Audio Systems (Infinity optional)
Climate Control:
Manual HVAC, Available Automatic Climate Control
Driver Assistance
Cruise Control:
Standard
Connectivity
Power Outlets:
12V accessory power outlets
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles or 6 months, depending on oil type and driving conditions (consult manual for specific recommendations).
Transmission Fluid Change:
Every 30,000-60,000 miles (recommended, especially for heavy use).
Coolant Flush:
Every 30,000-50,000 miles or 3-5 years.
Spark Plug Replacement:
Approx. 60,000-100,000 miles depending on plug type (e.g., Platinum or Iridium).
Fluid Specifications
Brake Fluid:
DOT 3 (or DOT 4 if specified by manufacturer update)
Power Steering Fluid:
Chrysler Power Steering Fluid (or compatible Mopar fluid)
Known Issues
Common Problems:
Transmission issues (e.g., slipping, torque converter problems), Oil leaks (valve cover gaskets, oil pan gaskets), Radiator leaks, Cooling fan failures, Suspension wear (ball joints, tie rod ends), EGR valve issues, Power window motor failures, HVAC blower motor issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Chrysler Corporation (Dodge is a division of Chrysler)
Model Evolution
Generation:
Third Generation (NS) introduced for the 1996 model year.
Design Updates:
The 2001-2002 models represent the latter part of the NS generation, with minor styling updates and feature enhancements over the original introduction.
Production
Production Plant:
Windsor, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Historical Accolades:
Caravan family has a long history of awards and recognition in the minivan segment for practicality and value, though specific awards for 2001-2002 models are less prominent than earlier or later generations.
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