🏷️ Basic Information

Make:

Dodge

Model:

Voyager

Year:

1994-1995

Platform:

NS Platform

👋 Introduction

Segment:

Full-size minivan segment, a dominant player in its time.

Target Audience:

Families, fleet operators, and DIY mechanics.

Competitors 1994-1995:

Ford Windstar, Chevrolet Lumina APV/Venture (later), Toyota Previa, Nissan Quest, Mazda MPV.

Vehicle Appeal:

Spacious interior, versatile seating configurations, comfortable ride, availability of all-wheel-drive (AWD) on some models.

Manual Value Proposition:

Offers complete diagnostic and repair information, empowering owners to perform extensive maintenance and repairs, thereby saving costs and extending vehicle life.

📋 Manual Details

Vehicle Coverage:

All Dodge Caravan, Chrysler Town & Country, and Plymouth Voyager models for 1994 and 1995.

Repair Scope:

Comprehensive A-Z mechanical and electrical repairs.

Estimated Pages:

Approximately 1500-2500 pages (typical for comprehensive workshop manuals of this era).

Type:

Workshop Service Repair Manual

Language:

English

Format:

Printable pages (digital format implied, likely PDF).

📖 Manual Coverage

Engine Mechanical:

Engine overhaul, assembly, disassembly, cylinder head, pistons, connecting rods, crankshaft, camshaft, timing systems, lubrication, cooling.

Engine Management:

Fuel injection systems (MPI), ignition systems, engine control module (ECM) diagnosis and repair, emissions control systems.

Transmission Automatic:

A604 (41TE) transmission overhaul, diagnosis, fluid service, internal component repair, torque converter.

Transmission Manual:

Availability and service procedures for any manual transmission options.

Drivetrain:

Front-wheel drive axle shafts, differential, wheel bearings.

Suspension:

Front and rear suspension components, struts, shocks, control arms, ball joints, bushings, alignment procedures.

Steering:

Power steering system diagnosis and repair, steering gear, tie rods, steering column.

Brakes:

Front and rear disc brakes, hydraulic system, ABS (Anti-lock Braking System) diagnosis and repair, parking brake.

Electrical System:

Complete wiring diagrams, charging system (alternator, battery), starting system (starter motor), lighting, instrumentation, power windows, locks, mirrors, power sliding doors (if applicable).

HVAC:

Heating, ventilation, and air conditioning (HVAC) system diagnosis, refrigerant handling, components (compressor, condenser, evaporator, blower motor).

Body And Chassis:

Body panel removal and installation, interior trim, bumpers, glass replacement, structural repairs, underbody components.

Body Electrical:

Power sliding door systems (if equipped), remote keyless entry, interior lighting, seat adjustment motors.

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement.

Troubleshooting:

Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting charts, fault code interpretation (OBD-I).

Repair:

Step-by-step repair instructions for virtually all mechanical and electrical components.

Diagnostics:

Component testing, electrical system testing using multimeters and oscilloscopes, fuel system pressure testing.

Depth:

Comprehensive, covering everything from basic fluid checks to complete engine and transmission rebuilds.

Detail Level:

Detailed instructions with torque specifications, clearances, and assembly sequences.

Visuals:

Numerous detailed pictures and diagrams illustrating procedures and component locations.

📊 Manual Specifications

Digital Format:

Likely PDF for high printability and searchability.

Scalability:

High resolution, allowing for clear printing of diagrams and text.

Digital Access:

Instant download or accessible via a platform.

Physical Medium Implication:

If printed, would typically be on durable paper suitable for a workshop environment.

⚙️ Engine Specifications

Engine Code And Type:

3.0L V6 (2972cc) OHC VIN G (6G72) - Mitsubishi 6G72 SOHC V6

Displacement Primary:

181.4 cubic inches (2972 cc)

Bore X Stroke Primary:

3.46 in x 3.27 in (88.0 mm x 83.0 mm)

Compression Ratio Primary:

8.9:1

Horsepower Primary:

142 HP @ 4800 RPM (approx.)

Torque Primary:

170 lb-ft @ 3600 RPM (approx.)

Engine Code And Type:

3.3L V6 (3301cc) OHC VIN E (EGA) - Chrysler EGA V6

Displacement Secondary:

201.5 cubic inches (3301 cc)

Horsepower Secondary:

150 HP @ 4800 RPM (approx.)

Torque Secondary:

180 lb-ft @ 3600 RPM (approx.)

Type:

Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 octane recommended)

Type:

Distributorless Ignition System (DIS) or Distributor-based ignition (depending on specific VIN/configuration).

🔧 Transmission

Type:

4-Speed Automatic Transaxle (Chrysler A604 / 41TE)

Type:

Availability of AWD (All-Wheel Drive) with the automatic transaxle.

Electronic Control:

Electronically controlled for shift quality and economy.

Type:

ATF+3 (Mopar)

Capacity Dry Fill:

Approx. 6.5 quarts (6.2 liters)

Capacity Refill:

Approx. 4.5 quarts (4.3 liters)

📐 Dimensions

Length:

Approx. 193.4 inches (4912 mm)

Width:

Approx. 72.0 inches (1829 mm)

Height:

Approx. 68.3 inches (1735 mm)

Wheelbase:

Approx. 112.2 inches (2850 mm)

Seating Capacity:

7-8 passengers, depending on configuration (2-2-3 or 2-3-3).

Cargo Volume Behind 2Nd Row:

Approx. 82.1 cubic feet (2324 liters)

Cargo Volume Behind 1St Row:

Approx. 144.6 cubic feet (4095 liters)

Curb Weight:

Approx. 3900 - 4300 lbs (1769 - 1950 kg), varies by trim and options.

Gross Vehicle Weight Rating Gvwr:

Approx. 5600 - 5900 lbs (2540 - 2676 kg)

🛡️ Safety Features

NHTSA Rollover Rating 1994:

3-star (out of 4) for driver, 3-star for front passenger.

NHTSA Frontal Crash Rating 1994:

4-star for driver, 3-star for front passenger.

ABS:

Available Anti-lock Braking System (ABS) on front and rear wheels.

Airbags:

Driver-side airbag standard.

Seatbelts:

Front and rear seat belts, with shoulder belts for front occupants.

Child Safety:

Rear door child safety locks, LATCH system not present (pre-dates widespread adoption).

💡 Technology Features

Audio System:

AM/FM stereo radio with cassette player, optional CD player, and optional premium sound systems with amplifiers.

Climate Control:

Manual climate control with A/C, optional automatic climate control on higher trims.

Cruise Control:

Standard or optional cruise control system.

ABS:

As mentioned in safety, ABS was a key driver assistance feature.

Remote Keyless Entry:

Available remote keyless entry system for convenient access.

🔧 Maintenance

Oil Change Interval:

Every 3,000-7,500 miles or 3-6 months (depending on driving conditions and oil type).

Air Filter Replacement:

Every 15,000-30,000 miles or as needed based on inspection.

Spark Plug Replacement:

Every 30,000-60,000 miles (depending on plug type, e.g., platinum).

Transmission Fluid Change:

Every 30,000-60,000 miles (or as per manual, with filter replacement).

Coolant Flush:

Every 30,000-60,000 miles or 2-3 years.

Engine Oil Type:

SAE 5W-30 (API SG or higher).

Engine Oil Capacity:

Approx. 4.0 quarts (3.8 liters) with filter change for 3.0L V6; 4.5 quarts (4.3 liters) for 3.3L V6.

Coolant Type:

Ethylene Glycol based coolant (Mopar or equivalent - typically Mopar 5 Year / 100,000 Mile Coolant or equivalent).

Power Steering Fluid:

ATF+3 (Mopar).

Brake Fluid:

DOT 3.

Engine Misfires:

Common due to worn spark plugs, distributor cap/rotor (if equipped), or ignition coil issues.

Transmission Slipping:

The A604/41TE transmission can experience internal wear leading to slipping, particularly in higher mileage units. Regular fluid maintenance is critical.

Cooling System Leaks:

Cracked intake manifold gaskets (on some V6 engines) or failing radiator/hose connections can lead to coolant leaks.

Power Door Failure:

Power sliding doors and liftgates can develop issues with motors, cables, and latches.

Window Regulator Failure:

Power window regulators can fail, leading to windows not operating.

📚 Vehicle History

Dodge Legacy:

Dodge has a long history of producing trucks, vans, and performance vehicles, with the Caravan/Voyager line representing a significant success in the minivan segment.

Generation Ns:

These model years represent the second generation (NS) of the Dodge Caravan/Plymouth Voyager and Chrysler Town & Country, introduced for the 1991 model year. Minor updates and refinements occurred leading into 1994-1995.

Manufacturing Plant:

Primarily St. Louis Assembly Plant (St. Louis, Missouri, USA) and Windsor Assembly Plant (Windsor, Ontario, Canada).

Sales Performance:

The Dodge Caravan and its siblings were market leaders in the minivan segment during this period, known for their practicality and family-oriented features.

🏆 Awards & Recognition

Car And Driver 10Best:

The Dodge Caravan/Plymouth Voyager platform was frequently recognized by automotive publications for its innovation and practicality during its lifespan.

Consumer Reports:

Often ranked highly for practicality and family utility, though reliability could vary by component year over year.