Positioning:
Essential tool for aftermarket parts suppliers, independent repair shops, and knowledgeable DIY enthusiasts seeking accurate part numbers and diagrams for 2002-2005 Dodge and Chrysler vehicles.
Alternatives:
Factory service manuals (FSMs), other third-party parts catalogs (e.g., Haynes, Chilton for repair procedures), online VIN decoders, dealer electronic parts catalogs (often subscription-based).
Features:
Extensive part number cross-referencing, high-resolution exploded views, VIN-specific part lookup (if supported by software), access to a wide range of components not readily available elsewhere.
Audience:
Professional automotive technicians, parts managers, fleet maintenance departments, and serious DIYers who need precise part identification.
Coverage:
Comprehensive parts catalog and service information for a range of Dodge and Chrysler vehicles from 2002-2005.
Estimated Pages:
Thousands (as it's an E-Fiche, digital access implies extensive content)
Type:
Electronic Parts Catalog (E-Fiche) / Service Parts Catalog
Format:
Digital (likely CD-ROM, DVD, or downloadable file)
Update Frequency:
E-Fiche updates were typically periodic, reflecting changes in parts or models. This specific edition reflects data up to its release date.
Systems:
Engine, Drivetrain (Transmission, Axles, Differentials), Suspension, Steering, Brakes, Electrical System (Lighting, Ignition, Power Accessories), HVAC, Fuel System, Exhaust System, Body and Exterior Components, Interior Trim, Chassis Components, Safety Restraints (Airbags, Seatbelts).
Exhaust System:
Includes parts for exhaust manifolds, catalytic converters, mufflers, resonators, exhaust pipes, and hangers.
Steering System:
Components for power steering pumps, steering racks/gearboxes, tie rods, power steering hoses, and steering columns.
Fuel System:
Parts for fuel tanks, fuel pumps, fuel injectors, fuel filters, fuel lines, and vapor recovery systems.
HVAC System:
Components for A/C compressors, condensers, evaporators, heater cores, blower motors, control panels, and ducting.
Procedures:
Parts identification, part number lookup, exploded diagrams for assembly/disassembly, basic component description, and potentially some service information related to part replacement.
Repair Procedures:
Primarily focused on identifying and replacing parts. Does not typically contain step-by-step repair instructions or diagnostic troubleshooting trees.
Depth:
High detail on part numbers, diagrams, and component relationships. Focused on parts sourcing and identification rather than in-depth repair procedures or diagnostic troubleshooting.
File Format:
Proprietary E-Fiche viewer software or standard PDF/HTML format for digital access.
Print Quality:
Digital, resolution dependent on source material. Designed for screen viewing and digital printing.
Binding:
Not applicable (digital format)
Paper Type:
Not applicable (digital format)
Completeness:
Designed to be a comprehensive parts catalog for the specified years and makes, providing all OEM part numbers and diagrams needed for identification and ordering.
Software Requirements:
May require a specific proprietary viewer or a modern web browser/PDF reader depending on the format of the E-Fiche.
Engine Options:
Varies significantly by specific Dodge/Chrysler model. Common engines for this era include: 2.0L/2.4L DOHC I4 (Chrysler Neon, PT Cruiser), 2.7L DOHC V6 (Chrysler Sebring/Concorde, Dodge Intrepid), 3.5L SOHC V6 (Dodge Charger, Chrysler 300M), 4.7L SOHC V8 (Dodge Ram, Durango, Jeep Grand Cherokee - often shared platforms/engines), 5.7L Hemi V8 (Dodge Charger/Magnum, Chrysler 300).
Performance Metrics:
Horsepower and torque ratings vary by engine and model. The catalog will list parts for all these variants. For example, a 2.7L V6 might produce around 180-200 hp, while a 5.7L Hemi could exceed 340 hp.
Fuel Delivery:
Typically Electronic Fuel Injection (EFI) with multi-port injection or PFI. Components include fuel pumps, fuel injectors, fuel pressure regulators, fuel filters, and throttle bodies.
Engine Codes:
Specific engine codes (e.g., EER for the 3.5L V6, ESE for the 2.7L V6, ESG for the 4.7L V8) would be referenced within the catalog for precise part identification.
Cooling Components:
Parts for radiators, radiator hoses, heater hoses, water pumps, thermostat housings, and coolant recovery reservoirs.
Standard Transmission:
Varies by model. Could include manual transmissions (e.g., 5-speed) or automatic transmissions (e.g., 4-speed, 5-speed automatic).
Optional Transmission:
Varies by model. Could include different automatic transmission options or performance-oriented manuals for specific trims.
Transmission Features:
Parts for front-wheel drive (FWD) and rear-wheel drive (RWD) configurations depending on the vehicle model. Includes components for automatic transmissions (torque converters, valve bodies, planetary gears, clutches) and manual transmissions (clutch assemblies, gear sets, synchronizers).
Transmission Identifiers:
Automatic transmission model codes (e.g., 42LE, 45RFE, 48RE, NAG1) and manual transmission codes would be used to pinpoint correct parts.
Clutch Parts:
For manual transmissions: clutch discs, pressure plates, release bearings, pilot bearings, flywheels. For automatics: clutch packs, torque converters, transmission fluid filters, solenoids.
Exterior Dimensions:
Extremely varied across the Dodge and Chrysler model lines covered (e.g., compact cars like Neon, mid-size sedans like Sebring/Concorde, full-size sedans like 300M/300, SUVs like Durango, trucks like Ram).
Interior Dimensions:
Varied across model lines. The manual will detail interior trim and component parts.
Cargo Dimensions:
Varied across model lines. Includes parts for trunk lids, liftgates, cargo area liners, and associated hardware.
Weight Specifications:
Curb weights and Gross Vehicle Weight Ratings (GVWR) would vary by model. The catalog lists components affecting these, such as suspension parts and chassis bracing.
Wheel Bolt Pattern:
Varies by model. Common patterns include 5x114.3mm (5x4.5 inches) for many cars and 5x139.7mm (5x5.5 inches) for trucks/SUVs.
Tire Sizes:
Varies significantly by model and trim level. The catalog will list specific wheel and tire components.
Chassis Parts:
Parts for frame components (where applicable), subframes, crossmembers, body mounts, and mounting hardware.
Safety Ratings:
National Highway Traffic Safety Administration (NHTSA) ratings and Insurance Institute for Highway Safety (IIHS) ratings for specific models from 2002-2005 would vary. The catalog covers parts related to safety systems.
Active Safety:
Anti-lock Braking System (ABS) components, traction control components (where equipped), Electronic Stability Program (ESP) components (where equipped).
Passive Safety:
Airbag modules (driver, passenger, side), seatbelt assemblies, pretensioners, bumper reinforcements, body structure components designed for impact absorption.
Brake Components:
Parts for front disc, rear disc/drum brakes. Includes master cylinders, brake boosters, calipers, brake pads, rotors, wheel cylinders, brake lines, and ABS components.
Infotainment Systems:
Covers parts for various radio and audio systems (cassette, CD, AM/FM), navigation systems (where equipped), speaker components, and display units.
Driver Assistance Features:
Parts for cruise control systems, parking assist sensors (where equipped), and components related to ABS, traction control, and stability control.
Connectivity Features:
Parts for power windows, power door locks, remote keyless entry systems, power seats, and alarm systems.
Lighting Components:
Parts for headlights, taillights, fog lights, interior lighting, and associated control modules and switches.
General Intervals:
While this is a parts catalog, it implicitly supports maintenance by providing part numbers for filters (oil, air, fuel, cabin), spark plugs, belts, and hoses. Specific intervals (e.g., oil changes every 3,000-7,500 miles depending on oil type, spark plug replacement at 100,000 miles) would be found in the Owner's Manual or Service Manual for the specific vehicle.
Fluid Recommendations:
The catalog will list specific part numbers for lubricants, coolants, brake fluids, power steering fluids, and transmission fluids. For example: ATF+4 for most automatic transmissions, Mopar engine oils (e.g., 5W-30 for many V6/V8s), Mopar Antifreeze/Coolant (HOAT).
Common Issues Parts:
Parts frequently replaced in this era might include: CV axles, wheel bearings, coolant leaks (intake manifold gaskets on some V6s), power steering pumps, HVAC blower motors, catalytic converters, and certain transmission solenoids. The catalog will provide the correct part numbers for addressing these.
Common Filter Pns:
Examples (model dependent): Oil Filter (e.g., Mopar MO-090/MO-349), Air Filter (e.g., Mopar 4796904AA), Cabin Filter (e.g., Mopar 4727370AB).
Typical Fluid Capacities:
Engine Oil (4-6 qts), Coolant (10-15 qts), Transmission Fluid (varies, often 4-8 qts dry fill), Brake Fluid (1 qt). Exact capacities found in specific vehicle manuals.
Brand Heritage:
Dodge and Chrysler have a long history in the American automotive market, known for a range of vehicles from performance cars to family sedans and minivans. This era saw significant platform sharing and development.
Model Evolution Context:
The 2002-2005 period represents a specific phase in DaimlerChrysler's history, with platforms like the LH (Intrepid, Concorde, 300M), PR (PT Cruiser), and the introduction of the new generation Hemi V8 engines and rear-wheel drive platforms for cars like the Charger and 300.
Production Information:
Vehicles were manufactured in various North American plants, including Sterling Heights, Michigan; Brampton, Ontario, Canada; and Belvidere, Illinois, among others, depending on the specific model.
Vehicle Platforms:
Covers vehicles based on platforms such as LH (Concorde, Intrepid, LHS, 300M), CS (Stratus, Sebring), PT Cruiser platform, and the new rear-wheel-drive platforms for Dodge Charger/Magnum and Chrysler 300.
Vehicle Awards:
Specific models from this era received various accolades. For instance, the Dodge Ram often won 'Truck of the Year' awards, and the Chrysler 300 achieved significant critical and sales success.
Reliability Ratings:
Reliability varied by model. Some models were generally well-regarded, while others faced common issues. This catalog helps in sourcing replacement parts for any reliability concerns.
Certifications:
Not directly applicable to the manual itself, but the vehicles covered would have undergone various safety and emissions certifications.
