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Dodge Neon Chrysler Neon Sx Complete Workshop 2000-2005

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Dodge / Chrysler Model: Neon / Neon SX Generations Covered: Second Generation (PL) Codes Platform Code: PL 👋 Introduction Market Position Target Audience: Owners of...
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Dodge Neon Chrysler Neon Sx Complete Workshop 2000-2005
🏷️ Basic Information
Identification
Make:
Dodge / Chrysler
Model:
Neon / Neon SX
Generations Covered:
Second Generation (PL)
Codes
Platform Code:
PL
👋 Introduction
Market Position
Target Audience:
Owners of Dodge Neon and Chrysler Neon SX vehicles (2000-2005) seeking to perform maintenance, repairs, and diagnostics themselves, or professionals looking for a comprehensive factory resource.
Competitive Analysis
Value Proposition:
Offers dealership-level repair information at a fraction of the cost of professional labor, enabling significant cost savings on vehicle maintenance and repair.
Key Features
Convenience:
Single, easy-to-use PDF file with searchable text, zoomable diagrams, and selective printing capabilities.
Accuracy:
Provides exact specifications, diagrams, and procedures as used by factory-trained technicians.
📋 Manual Details
Coverage Areas
Years Covered:
2000, 2001, 2002, 2003, 2004, 2005
Trim Levels Covered:
All trims including ES, SE, SXT, R/T, ACR (American Club Racer)
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Complete Workshop Service & Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, overhaul, timing belt replacement, cooling system, lubrication system, fuel delivery, emissions control.
Transmission:
Automatic Transmission (41TE/42LE) and Manual Transmission (NVT550, NVG56) service, diagnostics, repair, clutch service, torque converter.
Chassis:
Suspension (front struts, rear torsion beam), steering (power steering rack and pump), brakes (front discs, rear drums/discs), wheel bearings, ABS.
Electrical:
Complete wiring schematics, fuse box layouts, diagnostics for lighting, ignition, charging system, starter, power windows, locks, audio, instrument cluster, HVAC controls, SRS.
Body:
Exterior and interior trim removal/installation, door mechanisms, glass replacement, body panel repair, seats, airbags, seat belts, climate control, instrument panel.
Procedures Included
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, OBD-II codes and interpretations, component testing.
Maintenance:
Routine service intervals, fluid changes (oil, coolant, brake, transmission), filter replacements, spark plug replacement, battery service.
Repair:
Step-by-step repair procedures for all major systems, including engine rebuilds, transmission overhauls, brake caliper replacement, suspension component replacement.
Specifications:
Torque specifications for all fasteners, fluid capacities and types, electrical specifications, engine timing, clearances.
Technical Depth
Depth:
Factory-level detail for both novice DIYers and professional technicians, covering everything from basic checks to complex electrical diagnostics and internal engine component repair.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all versions of Windows and Mac OS.
Print Quality
Printability:
All pages are fully printable, allowing users to print specific sections or the entire manual.
Binding Type
Binding:
Digital (PDF format), eliminating the need for physical binding. Users can print and bind sections as needed.
Paper Type
Paper Type Simulated:
Digital PDF format simulates high-quality factory paper with crisp text and clear illustrations.
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
2.0L SOHC (420A) & 2.0L DOHC (AGV/BGE/EJH) Inline-4
Performance
Horsepower Range:
132 hp (SOHC) to 150 hp (DOHC) to 170+ hp (R/T Turbo variants if applicable)
Torque Range:
130 lb-ft (SOHC) to 130 lb-ft (DOHC) to 165+ lb-ft (R/T Turbo variants if applicable)
Fuel System
Fuel Delivery:
Multi-port Electronic Fuel Injection (MPI)
Cooling System
Coolant Type:
HOAT (Hybrid Organic Acid Technology) or OAT (Organic Acid Technology) coolant, typically Mopar specific (e.g., 50/50 mix with distilled water).
Lube System
Engine Oil Type:
SAE 5W-30 or 5W-20 (check owner's manual for specific recommendations and API service category).
Maintenance
Timing Belt Replacement Interval:
Every 90,000 to 100,000 miles or 7 years (whichever comes first) for DOHC engines; SOHC engines use a timing chain.
🔧 Transmission
Standard
Manual Transmission Type:
Getrag NVG56 (5-speed manual)
Optional
Automatic Transmission Type:
Chrysler 41TE / 42LE (4-speed automatic)
Features
Transmission Fluid Type:
ATF+4 (for automatic transmissions), Manual transmission fluid (GL-4 or GL-5 specification depending on specific unit).
📐 Dimensions
Exterior
Wheelbase:
Approx. 104.4 inches (2652 mm)
Length:
Approx. 174.0 inches (4420 mm)
Weights
Curb Weight:
Approx. 2700 - 2900 lbs (1225 - 1315 kg), depending on configuration.
Gross Vehicle Weight Rating Gvwr:
Approx. 3700 - 3900 lbs (1680 - 1770 kg), depending on configuration.
🛡️ Safety Features
Ratings
NHTSA Crash Test Results:
Mixed results across different model years and test types, generally rated average to good for its class at the time of release. Manual will detail specific structural and safety system information.
Active Features
Braking System:
Front ventilated disc brakes, Rear drum or disc brakes (depending on trim). Optional Anti-lock Braking System (ABS).
Passive Features
Airbags:
Driver and passenger front airbags. Optional side airbags in later models.
Seat Belts:
Front pretensioner seat belts, rear 3-point seat belts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD stereo systems, optional Infinity speaker upgrades. Manual covers diagnostics and component replacement.
Driver Assistance
Cruise Control:
Electronic cruise control system, covered in detail for diagnostics and repair.
Connectivity
Multiplex Can Communication:
The manual includes information on multiplex/CAN communication systems for diagnostics and troubleshooting of integrated vehicle electronics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first, using synthetic or synthetic blend oil.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 Brake Fluid.
Power Steering Fluid Type:
ATF Dexron III or equivalent.
Known Issues
Common Issues Covered:
Head gasket leaks (especially 420A engine), coil pack failures, A/C compressor issues, CV joint wear, strut mount noise, exhaust manifold cracks.
Filters
Oil Filter Part Number Example:
Fram PH3600 or equivalent (verify for specific engine).
Air Filter Part Number Example:
Fram CA3784 or equivalent (verify for specific engine).
📚 Vehicle History
Brand Heritage
Dodge Neon Heritage:
The Neon was a significant product for Dodge and Chrysler in the 1990s and early 2000s, representing a shift towards more modern, globally-developed vehicles. Known for its sporty handling and value.
Model Evolution
Second Generation Pl:
Introduced for the 2000 model year, the second generation (PL) featured updated styling, improved chassis dynamics, and a more refined interior compared to the first generation. Available as coupe and sedan.
Production
Manufacturing Locations:
Belvidere Assembly Plant, Illinois, USA.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Neon was often praised for its handling and performance for its price point, particularly the R/T and ACR variants, which were popular in grassroots motorsports.
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