Make:
Dodge, Chrysler, Plymouth
Model:
Caravan, Town & Country, Voyager
Years Covered:
2001, 2002, 2003, 2004, 2005, 2006
Platform:
RS (Third Generation Mini-van)
Target Audience:
DIY mechanics, independent repair shops, owners seeking in-depth vehicle knowledge
Advantage:
Factory-level documentation, comprehensive coverage, cost savings on repairs
Key Selling Points:
Step-by-step instructions, detailed diagrams, professional quality, instant download
Engine:
3.3L V6 (EGA), 3.8L V6 (L32)
Transmission:
4-Speed Automatic (41TE, 42LE)
Brakes:
Front Disc, Rear Drum/Disc (ABS equipped models)
Suspension:
Front Independent (MacPherson Strut), Rear Torsion Beam/Solid Axle (depending on configuration)
Steering:
Power Rack and Pinion
Electrical:
Complete wiring diagrams, lighting, power distribution, ignition system, starting system, charging system
HVAC:
Heating, Ventilation, and Air Conditioning (including front and rear systems)
Body:
Interior and exterior trim, doors, windows, liftgate, body panels, collision repair
Fuel:
Fuel delivery, injection system, fuel tank and lines
Exhaust:
Exhaust manifolds, catalytic converter, mufflers, pipes
Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection/replacement
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting charts, wiring diagram interpretation
Repair:
Engine overhaul, transmission rebuild, brake component replacement, suspension and steering repair, electrical component replacement
Diagnostics:
OBD-II diagnostics, sensor testing, module programming (if applicable to the era)
Component Replacement:
Detailed steps for replacing major and minor components
Technical Specifications:
Torque specifications, clearances, tolerances, diagnostic data
Depth:
Comprehensive (factory level detail including exploded views, diagrams, and detailed procedures)
Engine 1 Displacement:
3.3 Liters
Engine 1 Configuration:
3.3L OHV V6 (2 valves per cylinder)
Engine 1 Fuel System:
Multi-point Fuel Injection (MPI)
Engine 1 Power Estimate:
Approximately 180 hp @ 5000 rpm
Engine 1 Torque Estimate:
Approximately 205 lb-ft @ 4000 rpm
Engine 2 Displacement:
3.8 Liters
Engine 2 Configuration:
3.8L OHV V6 (2 valves per cylinder)
Engine 2 Fuel System:
Multi-point Fuel Injection (MPI)
Engine 2 Power Estimate:
Approximately 200-215 hp @ 5000 rpm (depending on specific tune)
Engine 2 Torque Estimate:
Approximately 230-245 lb-ft @ 4000 rpm (depending on specific tune)
Transmission Type:
4-Speed Automatic Transaxle (41TE/42LE)
Transmission Fluid Spec:
ATF+4 (Mopar Material Number 05013457AA or equivalent)
Transmission Fluid Capacity:
Approximately 9.0 - 10.0 quarts (dry fill, varies with drain/fill)
NHTSA Front Crash Rating:
Good (for driver and passenger in frontal impact)
NHTSA Side Impact Rating:
Acceptable/Good (depending on year and specific configuration)
ABS:
Available (Anti-lock Braking System)
Airbags:
Frontal airbags for driver and passenger, available side-impact airbags
Oil Change Interval:
Every 3,000 - 6,000 miles or 6 months, whichever comes first (depending on oil type and driving conditions, consult manual for specifics)
Transmission Fluid Change Interval:
Every 30,000 - 60,000 miles (severe service recommendations may be lower)
Spark Plug Replacement Interval:
Approximately 100,000 miles (for long-life platinum/iridium plugs)
Engine Oil Spec:
SAE 5W-30 (API Certified)
Coolant Spec:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, meeting MS-9769 specification
Common Problems:
Transmission issues (solenoid pack failure, torque converter shudder), power steering pump leaks, rear wiper motor failure, blend door actuator failure in HVAC system, oil filter housing leaks, CV axle wear
