Systems Covered:
Lubrication & Maintenance, Suspension, Differential & Driveline, Brakes, Clutch, Cooling, Audio, Chime/Buzzer, Electronic Control Modules, Engine Systems, Heated Systems, Horn, Ignition, Instrument Cluster, Lighting, Lubrication, Master Cylinder, Power Steering, Radiator, Restraint Systems, Seat Belts, Seats, Service Brakes, SRS (Supplemental Restraint System), Steering, Sunroof, Suspension, Systems Operation, Torque Converter, Transfer Case, Transmission, Tune-Up, Ventilation, Ventilation & Air Conditioning, Wheel Alignment, Wheels & Tires
Estimated Page Count:
2000+
Manual Type:
Factory Service Manual / Repair Manual
Format:
Downloadable Digital Format (likely PDF)
Engine Mechanical:
Detailed coverage of engine assembly, disassembly, component inspection, and repair for all available engine variants. Includes specifications for piston rings, bearings, valve timing, and cylinder head torque sequences.
Engine Performance:
Covers engine tuning, diagnostic procedures for performance issues, fuel injection system operation and diagnosis, ignition system timing, and emissions control systems.
Transmission Manual:
Comprehensive repair and overhaul procedures for manual transmissions, including clutch assembly, gear inspection, and shifting mechanism repair.
Transmission Automatic:
In-depth coverage of automatic transmission operation, diagnosis of common shifting problems, overhaul procedures, and specific fluid types and capacities.
Drivetrain Axles:
Detailed procedures for servicing differentials, axle shafts, universal joints, and driveshafts, including backlash specifications and fluid requirements.
Brakes System:
Complete guide to hydraulic brake systems, including ABS diagnostics, brake pad and rotor replacement, caliper servicing, master cylinder, and wheel cylinder repair.
Suspension Steering:
Detailed instructions for suspension component replacement (shocks, struts, ball joints, tie rods), wheel alignment procedures and specifications, and power steering system repair.
Electrical Charging:
Covers alternator testing and replacement, battery specifications, and charging system circuit diagrams.
Electrical Ignition:
Detailed information on ignition coil testing, spark plug specifications, distributor (if applicable) service, and ignition system troubleshooting.
Electrical Lighting:
Wiring diagrams and replacement procedures for headlights, taillights, interior lighting, and auxiliary lighting.
Body Interior:
Procedures for interior trim removal and installation, seat adjustment mechanisms, and sunroof servicing.
Body Exterior:
Information on door panel removal, hood latch mechanisms, and basic body panel adjustments.
HVAC:
Covers air conditioning system operation, refrigerant handling, compressor replacement, heater core service, and blower motor troubleshooting.
Restraint Systems:
Detailed information on SRS (Supplemental Restraint System) components, airbag diagnostic procedures, and seatbelt servicing.
Chassis Electrical:
Covers instrument cluster diagnostics, horn operation, chime/buzzer systems, and related wiring.
Routine Maintenance:
Includes detailed steps for oil changes, filter replacements (oil, air, fuel), fluid level checks and top-offs, tire rotation, and wiper blade replacement.
Troubleshooting:
Extensive diagnostic flowcharts and symptom-based troubleshooting guides for various vehicle systems, aiding in identifying and resolving common and uncommon issues.
Component Replacement:
Step-by-step instructions for replacing major components such as engines, transmissions, alternators, starters, radiators, brake calipers, and suspension arms.
Rebuilding Overhaul:
Detailed procedures for rebuilding engines, transmissions, differentials, and other major mechanical assemblies, including torque specifications and clearance measurements.
Diagnostics Testing:
Procedures for using diagnostic tools, interpreting fault codes, testing sensors, actuators, and electronic control modules.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all major vehicle systems, including power distribution, grounds, and component connections.
Depth Of Coverage:
Expert level. Covers everything from basic fluid changes to complete engine and transmission overhauls, including advanced diagnostics and component-level repair.
Target Audience:
Professional technicians, experienced DIY mechanics, and serious automotive enthusiasts.
Oil Change Interval:
Every 3,000 - 7,500 miles or 6 months, depending on oil type and driving conditions (refer to manual for specific details).
Air Filter Replacement:
Every 15,000 - 30,000 miles or annually.
Spark Plug Replacement V8:
Approx. 100,000 miles for the 4.7L V8 (check manual for exact spec and type).
Engine Oil Specification:
API Certified SAE 5W-30 (or 10W-30 depending on temperature). Refer to manual for exact fill capacities.
Automatic Transmission Fluid:
ATF+4 (Chrysler Mopar Specification)
Coolant Type:
Mopar HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, typically a 50/50 mix with distilled water.
Common Issue 1:
Early 4.7L V8 engines can have issues with valve seats and piston ring wear if not properly maintained or if driven aggressively from cold. The service manual will detail proper break-in and maintenance.
Common Issue 2:
Automatic transmission solenoids or valve body issues can lead to shifting problems, particularly in older models. The manual provides diagnostic procedures.
Common Issue 3:
Rust can be a concern on the frame, rocker panels, and bed, especially in areas with road salt. The manual provides guidance on frame inspection and potential repairs.