Dodge Dakota 2004 Factory Service Repair Manual.zip

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🏷️ Basic Information Identification Make: Dodge Model: Dakota Year: 2004 Codes Chassis Code: AN 👋 Introduction Market Position Segment: Compact/Mid-size Pickup Truck Competitive Analysis Competitors: Ford Ranger, Chevrolet S-10, Toyota...

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标签: 2004 Cars Dakota Dodge Misc Truck

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Dakota

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact/Mid-size Pickup Truck

Competitive Analysis

Competitors:

Ford Ranger, Chevrolet S-10, Toyota Tacoma, Nissan Frontier

Key Features

Body Styles:

Regular Cab, Club Cab (Extended Cab)

Bed Lengths:

Short Bed, Long Bed

Powertrain Options:

Variety of engine and transmission choices catering to different needs.

📋 Manual Details

Coverage Areas

Scope:

Complete Service and Repair

Page Count

Estimated Pages:

Approximately 2000+

Manual Type

Type:

Factory Service Manual (FSM) / Workshop Manual

Language

Language:

English

Format

Format:

Digital (ZIP archive containing PDFs)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, fuel system, cooling system, exhaust system, engine electrical, ignition system, lubrication system

Transmission:

Automatic transmission (42RE, 45RFE, 48RE), Manual transmission (NV3500), Clutch system

Drivetrain:

Rear-wheel drive (RWD), Four-wheel drive (4WD) system, Transfer case, Drive axles, Axle housings, CV joints

Suspension Steering:

Front suspension (independent), Rear suspension (leaf spring), Steering gear and linkage, Power steering system

Brakes:

Front disc brakes, Rear drum brakes, Anti-lock Brake System (ABS), Parking brake system

Electrical Lighting:

Battery, Charging system, Starting system, Lighting (headlamps, taillamps, interior), Fuses and relays, Wiring diagrams, Instrument cluster, Gauges

Body Chassis:

Body construction, Doors, Windows, Seats, Bumpers, Exterior trim, Interior trim, Chassis components, Frame

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system

Accessories:

Cruise control, Power accessories (windows, locks), Wiper system, Horn

Procedures Included

Maintenance:

Oil change, Filter replacement, Fluid checks and top-offs, Tire rotation, Spark plug replacement, Belt inspection and replacement

Diagnostics:

Troubleshooting guides, Diagnostic trouble codes (DTCs), Electrical diagnostics, Symptom-based troubleshooting

Repair:

Engine component repair/replacement, Transmission overhaul, Brake system repair, Suspension and steering component replacement, Electrical component repair, Body panel repair

Overhaul:

Engine rebuild procedures, Transmission overhaul specifications

Installation:

Component installation procedures

Alignment Balancing:

Wheel alignment specifications, Wheel balancing procedures

Technical Depth

Detail Level:

Comprehensive, covering all aspects from routine maintenance to major overhauls and diagnostics

Diagnostic Tools:

Information on using diagnostic scan tools and interpreting data

Torque Specifications:

Detailed torque specifications for all critical fasteners

Clearances:

Specifications for critical component clearances and tolerances

Wiring Diagrams:

Includes complete, detailed electrical wiring diagrams for all systems

Schematics:

Component schematics and system operation explanations

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format)

Print Quality

Resolution:

High resolution for clear viewing and printing of diagrams and text

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

Searchability

Text Search:

Searchable text content for quick information retrieval

⚙️ Engine Specifications

Primary Engine

Engine Option 1:

2.5L MAGNUM L4 (2.5L I4)

Displacement 1:

2499 cc

Horsepower 1:

120 hp @ 5200 rpm

Torque 1:

130 lb-ft @ 3600 rpm

Fuel System 1:

Multi-point Fuel Injection (MPI)

Engine Option 2:

3.7L MAGNUM V6 (3.7L V6)

Displacement 2:

3701 cc

Horsepower 2:

205 hp @ 5200 rpm

Torque 2:

235 lb-ft @ 3600 rpm

Fuel System 2:

Multi-point Fuel Injection (MPI)

Engine Option 3:

4.7L MAGNUM V8 (4.7L V8)

Displacement 3:

4701 cc

Horsepower 3:

235 hp @ 4800 rpm

Torque 3:

295 lb-ft @ 3200 rpm

Fuel System 3:

Multi-point Fuel Injection (MPI)

Performance

Compression Ratio 2.5L:

9.1:1

Compression Ratio 3.7L:

9.6:1

Compression Ratio 4.7L:

8.4:1

Block Material 2.5L:

Cast Iron

Head Material 2.5L:

Aluminum

Block Material 3.7L:

Cast Iron

Head Material 3.7L:

Aluminum

Block Material 4.7L:

Cast Iron

Head Material 4.7L:

Aluminum

🔧 Transmission

Standard

Transmission Option 1:

5-Speed Manual (NV3500)

Optional

Transmission Option 2:

4-Speed Automatic (42RE)

Transmission Option 3:

4-Speed Automatic (45RFE) - Typically with V6/V8

Transmission Option 4:

5-Speed Automatic (48RE) - Typically with V8

Features

Overdrive Gears:

Available on automatic transmissions

Transfer Case 4X4:

Part-time 4WD system with 2-speed transfer case (NP231/NV241)

📐 Dimensions

Exterior

Wheelbase Short Bed:

111.7 inches

Wheelbase Long Bed:

124.7 inches

Overall Length Short Bed:

197.7 inches

Overall Length Long Bed:

210.7 inches

Cargo

Bed Length Short:

6.2 feet

Bed Length Long:

7.4 feet

Weights

Curb Weight Range:

Approximately 3,700 - 4,500 lbs

Gross Vehicle Weight Rating Gvwr:

Varies by configuration, typically 5,500 - 6,300 lbs

🛡️ Safety Features

Ratings

NHTSA Frontal Driver Side Crash Test Rating:

4/5 Stars (for 2004 model year)

NHTSA Frontal Passenger Side Crash Test Rating:

4/5 Stars (for 2004 model year)

Active Features

Standard Anti-lock Brake System (ABS)

Passive Features

Airbags:

Driver and front passenger airbags

Seat Belts:

Three-point seat belts

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD or cassette player, optional premium audio systems available.

Speaker Configuration:

Typically 4 or 6 speakers, depending on trim level.

Driver Assistance

Cruise Control:

Standard on most trims, or optional.

Traction Control:

Available on some models, particularly 4WD variants.

Connectivity

Auxiliary Input:

Not typically standard; aftermarket solutions may be required.

Power Outlets:

12V accessory power outlet(s) in the cabin.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to manual for specifics).

Air Filter Replacement:

Every 15,000-30,000 miles or as needed based on inspection.

Spark Plug Replacement L4:

Approximately 100,000 miles (if using platinum or iridium plugs).

Spark Plug Replacement V6 V8:

Approximately 100,000 miles (if using platinum or iridium plugs).

Fluid Specifications

Engine Oil Specification:

Refer to manual; commonly SAE 5W-30 for V6/V8 and SAE 10W-30 for L4. Check API service classification.

Engine Oil Capacity L4:

Approximately 4.5 quarts (4.3 L)

Engine Oil Capacity V6:

Approximately 5.0 quarts (4.7 L)

Engine Oil Capacity V8:

Approximately 6.0 quarts (5.7 L)

Coolant Type:

Chrysler HOAT (Hybrid Organic Acid Technology) coolant, typically Mopar Antifreeze/Coolant (MS-9769) or equivalent.

Transmission Fluid Type Auto:

ATF+4 (Automatic Transmission Fluid Type 4)

Transmission Fluid Type Manual:

Refer to manual; typically GL-3 or GL-4 gear oil.

Brake Fluid Type:

DOT 3

Power Steering Fluid Type:

ATF+4 or Mopar power steering fluid.

Known Issues

Head Gaskets 4.7L:

Some 4.7L V8 engines are known for potential head gasket issues, particularly at higher mileage or if overheated.

Radiator Leaks:

Plastic end tanks on radiators can be prone to cracking.

Oxygen Sensors:

Oxygen sensors can fail over time, affecting fuel economy and emissions.

Ball Joints Suspension:

Wear in front suspension components like ball joints and tie rod ends is common with age and mileage.

Transfer Case Actuator:

Issues with the electronic transfer case actuator on 4WD models can occur.

📚 Vehicle History

Brand Heritage

Dodge Truck Legacy:

Dodge has a long history of producing robust and capable trucks, a lineage the Dakota proudly carried into the compact/mid-size segment.

Model Evolution

Second Generation Introduction:

The 2004 model year represents the second generation of the Dodge Dakota, which debuted for the 2000 model year, featuring a significant redesign and larger dimensions than its predecessor.

Production

Manufacturing Plant:

Saltillo Truck Assembly Plant, Mexico

Production Period:

1999 - 2004 (for the second generation)

🏆 Awards & Recognition

Recognitions

Internal Awards:

While specific awards for the 2004 model year are not widely publicized, the Dodge Dakota generally received positive reviews for its powertrain options and capability within its class during its production run.