Vehicle Segment:
Compact/Mid-size Pickup Truck
Target Market:
Consumers seeking a versatile pickup for work and recreation
Key Competitors:
Ford Ranger, Toyota Tacoma, Chevrolet S-10/Colorado, GMC Sonoma/Canyon
Manual Advantage:
Unparalleled detail and coverage for DIY repairs, saving significant costs.
Vehicle Selling Points:
Rugged construction, available V8 engines (later in generation), good towing capacity for its class.
Primary Coverage:
Comprehensive Service and Repair
Diagnostic Coverage:
Trouble Codes, Diagnostics, Computer Diagnostic Codes
Maintenance Coverage:
Factory Maintenance Schedules and Charts, Routine Maintenance
Mechanical Coverage:
Engine Overhaul and Rebuilding, Transmission Information, Brakes, Suspension, Front End Procedures, U-Joint and CV-Joint Service
Electrical Coverage:
Wiring Diagrams, Serpentine Belt Routings with Diagrams
Comfort And Convenience:
Sunroof, Air Conditioning Service and Capacities
Performance And Driving:
Engine Performance, Driving Concerns
Estimated Pages:
Over 5000
Type:
Service and Workshop Manual
Target Audience:
DIY Enthusiasts, Professional Mechanics
Primary Language:
English
Compatibility:
Works on all Computers (PC & MAC)
Engine Systems:
Engine Overhaul and Rebuilding, Engine Performance Tuning, Fuel System, Cooling System, Lubrication System, Ignition System, Emissions Control
Powertrain Systems:
Transmission (Automatic and Manual), Drivetrain, Differentials, Axles, Transfer Case (if applicable)
Chassis Systems:
Brakes (Hydraulic, ABS), Suspension (Front and Rear), Steering, Wheels, Tires, Drive Shafts, U-Joints, CV-Joints
Electrical Systems:
Complete Wiring Diagrams, Lighting System, Charging System, Starting System, Instrument Cluster, Body Control Modules, Powertrain Control Module (PCM)
HVAC Systems:
Air Conditioning Service, Heater System, Climate Control
Body And Interior:
Body Panels, Doors, Glass, Sunroof, Seats, Trim, Bumpers
Engine Procedures:
Engine Rebuilding, Piston and Ring Replacement, Cylinder Head Service, Camshaft Installation, Timing Belt Replacement, Oil Pan Gasket Replacement
Transmission Procedures:
Transmission Fluid Change, Clutch Service (Manual), Transmission Rebuilding, Torque Converter Service
Brake Procedures:
Brake Pad Replacement, Rotor Resurfacing/Replacement, Brake Caliper Service, Brake Bleeding, ABS System Diagnosis
Suspension Procedures:
Shock Absorber Replacement, Strut Replacement, Ball Joint Service, Control Arm Bushing Replacement, Wheel Alignment Specifications
Electrical Procedures:
Component Testing, Sensor Replacement, Wiring Harness Repair, Fuse and Relay Identification, Battery Service
Diagnostic Procedures:
Troubleshooting Common Problems, Interpreting Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnosis
Depth:
Extremely Comprehensive, from Basic Maintenance to Complete Component Rebuilds
Detail Level:
Detailed Part Removal and Installation, Reassembly Instructions, Clear Explanations
Illustrations:
Hundreds of Illustrations, Diagrams, and Charts
Specifications:
Complete Torque Specifications, Clearances, Tolerances
Engine 2.5L I4:
2.5L (150 cu in) Magnum Inline-4, approx. 120-132 hp, 150-160 lb-ft torque.
Engine 3.9L V6:
3.9L (238 cu in) Magnum V6, approx. 175-180 hp, 230-235 lb-ft torque. (Introduced later in the generation).
Engine 4.7L V8:
4.7L (287 cu in) Magnum V8, approx. 230-235 hp, 295-300 lb-ft torque. (Available in 2002-2004, potentially covered in this manual for 2003/2005).
Horsepower Range:
120 - 235 hp (depending on engine)
Torque Range:
150 - 300 lb-ft (depending on engine)
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline
Timing Belt Or Chain:
V6 and V8 engines use timing chains; 4-cylinder likely uses a timing chain as well (verify in manual).
Wheelbase Short:
111.7 inches (Regular Cab)
Wheelbase Long:
124.7 inches (Club Cab)
Bed Length Standard:
71.7 inches
Bed Length Long:
84.7 inches
Curb Weight Range:
Approx. 3,500 - 4,500 lbs (depending on configuration)
Towing Capacity Max:
Up to 7,000 lbs (with appropriate V8 engine and towing package)
Payload Capacity Max:
Up to 1,500 lbs (depending on configuration)
Audio System:
Factory AM/FM stereo with cassette and/or CD player, optional premium sound systems.
Climate Control:
Manual climate controls, optional automatic climate control on some trims.
Cruise Control:
Standard on most models.
Tire Pressure Monitoring:
Not typically standard on these model years.
Power Accessories:
Power windows, power door locks, power mirrors available on higher trims.
Oil Change Interval:
Every 3,000-7,500 miles or 3-6 months, depending on oil type and driving conditions (refer to manual for specific recommendations).
Engine Air Filter:
Inspect every 15,000 miles, replace as needed (typically every 30,000 miles).
Transmission Fluid Service:
Every 30,000-60,000 miles or 3-5 years (check manual for specific interval and type).
Spark Plug Replacement:
Varies by engine; typically 60,000-100,000 miles for modern spark plugs (refer to manual).
Engine Oil Spec:
SAE 5W-30 or 10W-30, API Certified (refer to manual for exact viscosity based on temperature).
Coolant Spec:
Mopar OAT (Organic Acid Technology) or HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, typically a 50/50 mix with distilled water.
Brake Fluid Spec:
DOT 3 or DOT 4
Interior Heat Issues:
Common reports of heater cores failing or poor heater performance.
Transmission Slipping:
Some automatic transmissions can exhibit slipping or delayed engagement, particularly with higher mileage.
Exhaust Manifold Cracks:
V8 engines can be prone to cracking exhaust manifolds due to heat cycles.
Radiator Leaks:
Radiators can develop leaks over time.
Dodge Truck Legacy:
Dodge has a long history of producing durable and capable trucks, often emphasizing performance and aggressive styling.
Second Generation Launch:
The second generation (AN) was introduced for the 1998 model year, featuring a significant redesign with a more aerodynamic and modern look. The years covered (2000-2005) fall within this generation, with minor updates and the introduction of the V8 engine.
Manufacturing Location:
Saltillo, Mexico; Warren, Michigan, USA