Covered Systems:
Engine, Transmission, Driveline, Suspension, Brakes, Cooling, Fuel, Exhaust, Steering, Electrical, HVAC, Body, Safety Restraints, Audio, Instruments, Lighting, Wiper/Washer, Chassis, Emission Control
Estimated Pages:
Extensive (exact count not specified, but described as 'comprehensive' and 'all pages printable')
Type:
Service Repair Manual (Factory)
Engine Mechanical:
Detailed coverage including lubrication, maintenance, component diagnostics, overhaul procedures for all engine variants.
Engine Electrical:
Ignition system, starting system, charging system, fuel injection system troubleshooting and repair.
Transmission Manual:
Service and repair procedures for manual transmissions, clutch operation, and related components.
Transmission Automatic:
Service and repair procedures for automatic transmissions, fluid specifications, and torque converter operation.
Driveline Differential:
Diagnosis, repair, and overhaul of rear axle differential, including gear oil specifications and service.
Suspension Front:
Front suspension component service, alignment specifications, ball joints, tie rods, and shock absorbers.
Suspension Rear:
Rear suspension component service, shock absorbers, and leaf spring service (if applicable).
Brakes Hydraulic:
Brake system service, including master cylinder, brake lines, calipers, wheel cylinders, and brake fluid specifications.
Brakes ABS:
Anti-lock Braking System (ABS) diagnosis, component testing, and repair procedures.
Cooling System:
Radiator, water pump, thermostat, cooling fan, and coolant specifications and service.
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel filter replacement, and fuel pressure specifications.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, and exhaust pipe service.
Steering System:
Power steering pump, steering gear, tie rods, and steering column service.
Electrical Body:
Wiring diagrams, power distribution, interior/exterior lighting, horn, wiper/washer, instrument panel systems.
HVAC System:
Heating, ventilation, and air conditioning (HVAC) system diagnosis and repair, including refrigerant handling.
Body Interior:
Door systems, seat systems, power windows, power mirrors, overhead console, and trim panel service.
Body Exterior:
Frame, bumpers, doors, hood, tailgate, and exterior panel service and alignment.
Safety Restraint:
Passive restraint systems (airbags, seatbelts) diagnosis and service.
Theft Security:
Vehicle theft and security system components and service.
Emission Control:
Emission control systems, evaporative emission control (EVAP), and oxygen sensor systems.
Maintenance Scheduled:
Detailed recommended service intervals for all major maintenance items.
Troubleshooting Diagnostics:
Comprehensive diagnostic charts, symptom-based troubleshooting, and fault code explanations.
Repair Overhaul:
Step-by-step instructions for component removal, installation, and complete overhaul.
Wiring Diagrams:
Complete and detailed electrical wiring diagrams for all vehicle systems.
Technical Data Specs:
Extensive technical data including torque specifications, clearances, and component tolerances.
Parts Identification:
List of parts and detailed diagrams for identification and replacement.
Depth:
Factory-level detail covering routine maintenance to full engine and transmission rebuilds, including complex electrical diagnostics.
Oil Change Interval:
Typically every 3,000 to 7,500 miles or 6 months, depending on oil type and driving conditions (refer to manual for specifics).
Transmission Fluid Change:
Recommended every 30,000 to 60,000 miles for automatic transmissions (check manual).
Spark Plug Replacement:
Varies by engine; refer to manual for specific mileage intervals (e.g., ~100,000 miles for some modern plugs).
Engine Oil:
Refer to manual for specific viscosity grade (e.g., 5W-30 for most engines) and API service classification.
Coolant:
Mopar OAT (Orange) or HOAT (Yellow) coolant, or equivalent ethylene glycol with demineralized water (50/50 mix).
Automatic Transmission Fluid:
ATF+4 (Automatic Transmission Fluid type 4) is the recommended fluid for the 42RE and 45RFE transmissions.
Manual Transmission Fluid:
Refer to manual for specific gear oil viscosity (e.g., GL-4 or GL-5) and capacity.
Differential Fluid:
Hypoid gear lubricant, SAE 80W-90 (GL-5) for standard differentials. Limited-slip differentials may require additive.
Common Problems:
Radiator leaks, intermittent electrical issues, ABS sensor failures, rear main seal leaks on V8s, automatic transmission solenoid failures.