Segment:
Compact to Mid-size Pickup Truck
Target Audience:
DIY enthusiasts, independent repair shops, fleet maintenance.
Key Competitors:
Ford Ranger, Chevrolet S-10, Toyota Tacoma, Nissan Frontier.
Value Proposition:
Provides factory-level diagnostic and repair information, enabling cost savings on maintenance and repairs.
Technical Access:
Offers the same technical data used by professional mechanics, ensuring accuracy and completeness.
Applicable Years:
2000, 2001, 2003, 2004, 2005
Body Styles:
Regular Cab, Club Cab (Extended Cab)
Drivetrain:
RWD (Rear-Wheel Drive), 4WD (Four-Wheel Drive)
Estimated Page Count:
Likely 1500-2500+ pages (typical for comprehensive factory service manuals)
Type:
Factory Service Manual (FSM) / Repair Manual
Engine Mechanical:
Engine overhaul and rebuilding, complete engine specifications, timing belt service, firing orders, engine performance diagnostics.
Engine Electrical:
Complete wiring diagrams, ignition system, starting and charging system, engine control systems.
Transmission Drivetrain:
Transmission removal and installation, in-car servicing, U-joint and CV-joint service procedures, differential servicing.
Suspension Steering:
Front end alignment procedures and specifications, suspension component service, steering system.
Brakes:
Brake servicing procedures, complete torque specifications for brake components, ABS system diagnostics.
HVAC:
Air conditioning service and capacities, refrigerant handling, component replacement.
Body Chassis:
Body panel removal and installation, frame specifications, exterior trim, interior components.
Electrical Accessories:
Lighting systems, power accessories (windows, locks), instrument cluster, audio systems, basic body electrical.
Diagnostics:
Troubleshooting and diagnostics, computer diagnostic trouble tree charts.
Repair:
Step-by-step repair procedures for all major vehicle systems.
Maintenance:
Scheduled maintenance procedures, fluid checks and changes, filter replacements.
Specifications:
Detailed specifications, complete torque specifications, vacuum diagrams.
Depth:
Comprehensive, covering everything from basic maintenance to complete engine rebuilds and advanced diagnostics.
Illustrations:
Illustrations, diagrams, depth illustrations.
Usability:
Suitable for individuals with basic mechanical knowledge to experienced technicians.
Engine Option 1:
2.5L Magnum L4 (150 cu in)
Engine Option 1 Performance:
Approx. 122 hp @ 4800 rpm, 155 lb-ft torque @ 3200 rpm
Engine Option 2:
3.9L Magnum V6 (239 cu in)
Engine Option 2 Performance:
Approx. 175 hp @ 4800 rpm, 225 lb-ft torque @ 3200 rpm
Engine Option 3:
4.7L Magnum V8 (287 cu in)
Engine Option 3 Performance:
Approx. 230-235 hp @ 4800 rpm, 295-300 lb-ft torque @ 3200 rpm
Fuel Injection:
Multi-port Fuel Injection (MPI)
Coolant Type:
Chrysler/Dodge Long Life Antifreeze/Coolant (typically HOAT - Hybrid Organic Acid Technology, consult manual for specific Mopar part number)
Transmission Option 1:
Getrag 5-speed Manual (NV3500 for V6/V8)
Transmission Option 2:
4-speed Automatic (42RE for V6, 45RFE for V8)
Automatic Transmission Fluid:
ATF+4 (Mopar P/N 05013457GA or equivalent specification)
Manual Transmission Fluid
Fluid Spec:
NV3500: SAE 75W-90 synthetic gear lubricant (e.g., Mopar P/N 05010320AA or API GL-5 specification)
Oil Change Interval:
Typically 3,000-7,500 miles or 6-12 months, depending on oil type (conventional vs. synthetic) and driving conditions (refer to manual for exact recommendation).
Engine Coolant Flush:
Every 30,000-100,000 miles or 2-5 years, depending on coolant type (refer to manual).
Spark Plug Replacement:
Varies by plug type; typically 30,000 - 100,000 miles (e.g., platinum or iridium plugs).
Engine Oil Type:
SAE 5W-30 or 10W-30 (check manual based on engine and temperature)
Brake Fluid Type:
DOT 3 or DOT 4 (consult manual for specific recommendation)
Power Steering Fluid:
ATF+3 or ATF+4 (check manual)
Intake Manifold Gasket Leaks:
Common on Magnum V6/V8 engines, can lead to coolant or vacuum leaks.
Rear Main Seal Leaks:
Can occur on higher mileage vehicles.
Transmission Hard Shifting:
Can be related to fluid condition, solenoids, or computer control.
Fuel Pump Failure:
A common wear item in many vehicles of this era.
Ball Joint Wear:
Can lead to steering looseness and tire wear, especially on vehicles used for heavy-duty purposes.
Dodge Truck Legacy:
Dodge has a long history of producing rugged and capable trucks, building on the success of models like the Ramcharger and established Ram pickups.
Second Generation An:
This generation (1998-2004) saw significant styling updates and introduction of the V8 engine option, making it more competitive in the mid-size truck market.
Manufacturing Locations:
Primarily Sterling Heights, Michigan, USA
