Segment:
Compact to mid-size pickup truck, known for its car-like ride and handling
Competitors:
Ford Ranger, Chevrolet S-10/Sonoma, Toyota Tacoma, Nissan Frontier
Value Proposition:
Offered a comfortable ride and a wider range of engine options than many competitors in its class, with available V8 power.
Benefit To Owner:
Empowers owners to perform comprehensive maintenance, diagnostics, and repairs, saving on labor costs and ensuring proper vehicle upkeep.
Benefit To Professional:
Provides quick access to detailed specifications, procedures, and troubleshooting guides for efficient workshop operations.
Covered Model Years:
2000, 2001, 2003, 2005
Covered Engine Options:
All engine variants offered during the specified model years, including 2.5L I4, 3.9L V6, and 4.7L V8
Covered Body Styles:
Regular Cab, Club Cab (Extended Cab), all bed lengths
Estimated Pages:
Hundreds (specific count not provided, but description indicates extensive content)
Type:
Service and Repair Manual
Format:
Digital Download (Requires WinZip for extraction)
Compatibility:
Windows OS (All Versions), macOS
Engine Mechanical:
Complete engine overhauls, disassembly, assembly, internal components, lubrication systems, cooling systems, fuel delivery, exhaust systems, emission controls
Engine Electrical:
Ignition system, starting system, charging system, engine control module (ECM) diagnostics, sensors, actuators, wiring diagrams
Fuel And Emissions:
Fuel tank, fuel pump, fuel injectors, evaporative emission control (EVAP), catalytic converter, oxygen sensors, diagnostics for fuel and emissions related faults
Transmission Drivetrain:
Manual and automatic transmission service, clutch replacement, driveshafts, differentials, axle shafts, transfer case (if applicable)
Steering:
Power steering system, steering gear, steering column, tie rods, power steering fluid specifications and procedures
Suspension:
Front and rear suspension components, shock absorbers, struts, springs, control arms, ball joints, bushings, wheel alignment specifications
Brakes:
Disc and drum brake systems, hydraulic components, ABS (Anti-lock Braking System) diagnostics and repair, brake fluid specifications, bleeding procedures
Body:
Exterior body panels, doors, hood, tailgate, bumpers, interior trim, glass replacement, bodywork repair techniques
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system service, refrigerant handling, A/C compressor, evaporator, condenser, climate control diagnostics
Body Electrical:
Lighting systems, power windows, power locks, mirrors, wipers, horns, fuses, relays, wiring diagrams for body electrical components
Restraints:
Airbag system diagnostics, seat belt mechanisms, restraint system components and safety precautions
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, lubrication points
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and complex faults across all vehicle systems
Repair:
Step-by-step instructions for component removal, replacement, and reassembly, including torque specifications
Diagnostics:
Diagnostic trouble codes (DTCs) and their interpretation, using scan tools, and specific diagnostic routines for each system
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics and HVAC servicing
2.5L I4:
Engine Code: AMC 150 (Less Common in Later Years), Displacement: 2.5 Liters (150 cu in), Horsepower: Approx. 122 hp, Torque: Approx. 145 lb-ft
3.9L V6:
Engine Code: LA-Series (LM7/L37), Displacement: 3.9 Liters (239 cu in), Horsepower: Approx. 175-193 hp, Torque: Approx. 230-255 lb-ft
4.7L V8:
Engine Code: PowerTech (EVC), Displacement: 4.7 Liters (287 cu in), Horsepower: Approx. 235-240 hp, Torque: Approx. 295-300 lb-ft
Engines Available:
2.5L I4, 3.9L V6, 4.7L V8 (depending on year and trim)
Injection Type:
Electronic Fuel Injection (EFI)
Coolant Type:
Chrysler/Dodge HOAT (Hybrid Organic Acid Technology) OAT coolant or equivalent (typically pink/orange)
Oil Capacity 3.9L V6:
5 US quarts (4.7 L) with filter
Oil Capacity 4.7L V8:
6 US quarts (5.7 L) with filter
Recommended Oil Viscosity All Engines:
SAE 5W-30 (check specific year/model for variations, especially in extreme temperatures)
Oil Change Interval:
Typically every 3,000 to 7,500 miles (5,000 to 12,000 km) or 6 months, depending on driving conditions and oil type used (refer to manual for specific recommendations).
Engine Air Filter Replacement:
Every 15,000 to 30,000 miles (24,000 to 48,000 km) or as needed based on inspection.
Spark Plug Replacement 3.9L V6:
Approximately 100,000 miles (160,000 km) with platinum-tipped plugs.
Spark Plug Replacement 4.7L V8:
Approximately 100,000 miles (160,000 km) with platinum-tipped plugs.
Coolant Flush Interval:
Every 30,000 to 60,000 miles (48,000 to 97,000 km) or 2-5 years, depending on coolant type.
Brake Fluid Type:
DOT 3 (or DOT 4 if specified by manufacturer)
Common Problems Engine:
Spark plug blow-out on 4.7L V8 (especially early models), intake manifold gasket leaks, oil leaks from valve cover gaskets.
Common Problems Transmission:
Torque converter shudder, solenoid issues in automatic transmissions, potential for transmission fluid leaks.
Common Problems Suspension Steering:
Ball joint wear, tie rod end wear, premature shock/strut wear, power steering pump noise/leaks.
Common Problems Electrical:
Alternator failure, power window motor issues, HVAC blower motor resistor failure, ABS sensor faults.