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Dodge Dakota 1990 All Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Dakota Year: 1990 Codes Chassis Code: AN 👋 Introduction Market Position Market Niche: Compact/Mid-size Pickup Truck, positioned as a versatile and capable light-duty...
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Dodge Dakota 1990 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Dakota
Year:
1990
Codes
Chassis Code:
AN
👋 Introduction
Market Position
Market Niche:
Compact/Mid-size Pickup Truck, positioned as a versatile and capable light-duty truck with both V6 and V8 engine options.
Competitive Analysis
Competitors:
Ford Ranger, Chevrolet S-10/GMC Sonoma, Nissan Hardbody, Toyota Pickup.
Key Features
Vehicle Strengths:
Optional V8 engine (rare for its class at the time), robust build, good towing capacity for its size, available 4WD.
Manual Value Proposition:
Empowers owners and independent mechanics with factory-level diagnostic and repair information, enabling quality DIY maintenance and cost savings.
📋 Manual Details
Coverage Areas
Engine Coverage:
3.9L V6 (239ci), 5.2L V8 (318ci)
Transmission Coverage:
Getrag 5-speed Manual, A500/A518 4-speed Automatic
Drivetrain Coverage:
2WD, 4WD
Body Style Coverage:
Regular Cab, Club Cab
Trim Level Coverage:
All trims (LE, SE, SLT)
Page Count
Estimated Page Count:
Approximately 800-1000 pages (typical for comprehensive service manuals)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine removal/installation, cylinder head, block, pistons, crankshaft, camshaft, valve train, timing system, lubrication system, cooling system
Engine Performance:
Fuel delivery, ignition system, emission controls, engine diagnostics, tuning
Transmission Manual:
Clutch, transmission overhaul, shift linkage, PTO (if applicable)
Transmission Automatic:
Torque converter, transmission overhaul, hydraulic controls, electronic controls (if applicable), transmission fluid cooling
Drivetrain:
Front axle, rear axle, driveshafts, universal joints, differentials, hubs, CV joints (if applicable)
Suspension:
Front suspension (independent, twin I-beam or Twin-link dependent), rear suspension (leaf springs), shock absorbers, springs, bushings, alignment
Steering:
Power steering system, steering gear, steering column, tie rods, ball joints
Brakes:
Front disc brakes, rear drum brakes, hydraulic system, parking brake, ABS (if equipped), brake fluid specifications
Electrical System:
Battery, charging system (alternator), starting system (starter motor), ignition system, lighting system, gauges, instruments, wiring diagrams, fuses, relays
Body And Chassis:
Frame, body panels, doors, hood, tailgate, bumpers, glass, interior trim, seats, weatherstripping
HVAC:
Heating, ventilation, air conditioning system components, refrigerant, operation
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel injectors, throttle body, evaporative emission control
Exhaust System:
Exhaust manifolds, pipes, catalytic converter, mufflers, resonators
Procedures Included
Preventive Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks, lubrication, tire rotation, belt/hose inspection
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, fault code interpretation (OBD-I)
Repair Procedures:
Step-by-step instructions for component removal, installation, and adjustment
Overhaul Procedures:
Complete rebuild procedures for major components like engines and transmissions
Adjustment Procedures:
Alignment settings, brake adjustments, clutch adjustments, idle speed settings
Wiring Schematics:
Detailed electrical wiring diagrams for all systems
Specification Tables:
Torque specifications, clearances, fluid capacities, pressures
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds)
📊 Manual Specifications
File Format
File Format:
PDF
Searchable:
Yes (text-based PDF)
Printable:
Yes
Digital Quality:
High-resolution scans, clear diagrams and text
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
3.9L (239 cubic inches)
Engine 1 Configuration:
V6, OHV (Overhead Valve)
Engine 1 Bore X Stroke:
3.66 x 3.57 inches (93 x 91 mm)
Engine 1 Horsepower Est:
125 hp @ 4000 rpm
Engine 1 Torque Est:
190 lb-ft @ 2000 rpm
Optional Engine
Engine 2 Displacement:
5.2L (318 cubic inches)
Engine 2 Configuration:
V8, OHV (Overhead Valve), Magnum series
Engine 2 Bore X Stroke:
3.91 x 3.31 inches (99 x 84 mm)
Engine 2 Horsepower Est:
170-180 hp @ 3600-4000 rpm
Engine 2 Torque Est:
255-260 lb-ft @ 2400-2800 rpm
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission 1 Type:
Getrag 360 5-Speed Manual
Optional
Transmission 2 Type:
Chrysler A500 / A518 4-Speed Automatic (with overdrive)
Features
Automatic Overdrive Gears:
4th gear is overdrive
Transfer Case:
New Process Gear NP231 (2WD/4WD), NP242 (Full-time 4WD, less common)
Fluid Specifications
Manual Transmission Fluid:
API GL-5, SAE 75W-90 or 75W-140 (check specific application)
Automatic Transmission Fluid:
ATF+3 (Chrysler Mopar specification)
📐 Dimensions
Exterior
Wheelbase Regular Cab:
109.9 inches (2791 mm)
Wheelbase Club Cab:
124.9 inches (3172 mm)
Bed Length Standard:
6.0 feet (approx. 72 inches)
Bed Length Long:
7.5 feet (approx. 90 inches)
Weights
Curb Weight Est Min:
3500 lbs (approx. 1588 kg)
Gross Vehicle Weight Rating Gvwr Est Max:
5300-5700 lbs (approx. 2400-2585 kg)
Towing Capacity Est Max:
Up to 7,000 lbs (with appropriate engine, axle, and towing package)
🛡️ Safety Features
Ratings
NHTSA Crash Test Data:
Data for this era is limited; likely not tested by NHTSA for front/side impact in modern standards.
Active Features
ABS Availability:
Optional on some models, typically rear-wheel anti-lock brakes (RWABS).
Passive Features
Airbags:
Driver-side airbag standard, passenger airbag not available in 1990.
Seatbelts:
Lap and shoulder belts standard for front occupants.
💡 Technology Features
Infotainment
Audio System Options:
AM/FM stereo, cassette player, optional CD player (rare for the era).
Driver Assistance
Cruise Control:
Optional
Connectivity
OBD Standard:
OBD-I (On-Board Diagnostics, first generation)
🔧 Maintenance
Service Intervals
Oil Change Interval Est:
Every 3,000 miles or 3 months, whichever comes first (conventional oil).
Transmission Fluid Change Auto Est:
Every 30,000-60,000 miles (check manual for specific recommendation).
Transmission Fluid Change Manual Est:
Every 50,000-100,000 miles (inspect condition).
Spark Plug Replacement Est:
Every 30,000-60,000 miles (depending on plug type).
Coolant Flush Interval Est:
Every 30,000 miles or 2 years.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 (check owner's manual for specific viscosity based on temperature).
Engine Oil Capacity 3.9L:
4.0 US quarts (3.8 L) with filter change.
Engine Oil Capacity 5.2L:
5.0 US quarts (4.7 L) with filter change.
Coolant Type:
Ethylene glycol based, Mopar Antifreeze/Coolant (Green).
Brake Fluid Type:
DOT 3.
Known Issues
Common Problem 1:
Fuel pump failure (especially on early models).
Common Problem 2:
Radiator leaks and cooling system component deterioration.
Common Problem 3:
Corrosion on frame rails and body panels, particularly in rust-prone areas.
Common Problem 4:
Wear in front suspension components (ball joints, tie rod ends).
Common Problem 5:
Interior component wear (seats, dashboard cracking).
Common Problem 6:
Oxygen sensor failures and related emissions issues.
📚 Vehicle History
Brand Heritage
Dodge Truck History:
Dodge has a long history of producing durable trucks, with the Dakota introduced to fill the gap between compact and full-size pickups.
Model Evolution
First Generation Introduction:
The Dodge Dakota was first introduced for the 1987 model year, making the 1990 model part of its first generation (1987-1996).
Key 1990 Updates:
Minor styling updates and potential package revisions from the initial launch models. The V8 option became more prominent.
Production
Production Plant:
Warren Truck Assembly Plant, Warren, Michigan
🏆 Awards & Recognition
Recognitions
Industry Acknowledgements:
While not typically awarded specific 'Car of the Year' awards, the Dakota was recognized for offering a V8 in a compact truck segment, broadening its utility.
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