Segment:
Compact Pickup Truck
Target Audience:
Owners and professional technicians performing maintenance and repair.
Competitors:
Ford Ranger, Chevrolet S-10, Toyota Tacoma
Value Proposition:
Comprehensive, factory-authorized repair information for DIY enthusiasts and professional mechanics.
Licensing:
No Expiry Dates, No Extra Fees
Engine Coverage:
3.7L Magnum V6, 4.7L Magnum V8
Transmission Coverage:
42RLE Automatic, NV3500 Manual
Chassis Systems:
Suspension, Steering, Brakes, Frame
Electrical Systems:
Wiring Diagrams, Components, Diagnosis
Body And Interior:
Body Panels, Trim, Seats, HVAC
Estimated Pages:
Over 2000 (typical for comprehensive factory manuals of this era)
Type:
Factory Service Manual / Workshop Manual
Searchability:
Searchable Text
Engine Mechanical:
Engine Assembly, Cylinder Head, Pistons, Crankshaft, Timing System
Engine Performance:
Fuel System, Ignition System, Emission Control System, Cooling System
Drivetrain:
Transmission (Automatic & Manual), Transfer Case (if applicable), Driveline, Differentials
Braking System:
Hydraulic Brakes, ABS, Parking Brake
Steering And Suspension:
Power Steering, Independent Front Suspension, Rear Suspension, Wheel Alignment
Body Electrical:
Lighting, Wipers, Horn, Power Accessories, Security System
Climate Control:
HVAC System, A/C Compressor, Heater Core
Safety Systems:
Airbags, Seatbelt Systems
Maintenance Procedures:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication
Diagnostic Procedures:
Troubleshooting Guides, Fault Code Diagnosis, Component Testing
Repair Procedures:
Component Removal & Installation, Overhaul Procedures, Adjustments
Electrical Troubleshooting:
Wiring Diagram Interpretation, Circuit Testing, Connector Pinouts
Body Repair:
Panel Replacement, Dent Repair, Upholstery Removal/Installation
Depth:
Comprehensive; Covers basic maintenance to complete engine and transmission rebuilds.
Detail Level:
Factory-level detail with step-by-step instructions, torque specifications, and diagrams.
Diagnostic Tools:
Information relevant for using OBD-II scanners and other diagnostic equipment.
Engine 1 Displacement:
3.7 Liters (226 cu in)
Engine 1 Configuration:
3.7L Magnum V6, SOHC
Engine 2 Displacement:
4.7 Liters (287 cu in)
Engine 2 Configuration:
4.7L Magnum V8, SOHC
Engine 1 Horsepower:
Approx. 210 hp @ 5200 rpm
Engine 1 Torque:
Approx. 235 lb-ft @ 4000 rpm
Engine 2 Horsepower:
Approx. 230-240 hp @ 4800-5000 rpm
Engine 2 Torque:
Approx. 295-305 lb-ft @ 3200-3600 rpm
Fuel Delivery:
Multi-Point Fuel Injection (MPFI)
Recommended Fuel:
Unleaded Regular Octane 87
Transmission 1:
42RLE 4-Speed Automatic
Transmission 2:
NV3500 5-Speed Manual
Transmission Fluid Type Auto:
ATF+4 (MS-9602)
Transmission Fluid Capacity Auto:
Approx. 7.6 Liters (8.0 US Quarts)
Transmission Fluid Type Manual:
MS-9224 Manual Transmission Fluid (API GL-4, SAE 75W-90)
Wheelbase Short Bed:
Approx. 124.2 inches
Wheelbase Long Bed:
Approx. 131.3 inches
Overall Length Short Bed:
Approx. 197.1 inches
Overall Length Long Bed:
Approx. 204.2 inches
Overall Width:
Approx. 71.4 inches
Overall Height:
Approx. 65.7 inches
Curb Weight 2Wd:
Approx. 3,800 - 4,200 lbs
Curb Weight 4Wd:
Approx. 4,000 - 4,400 lbs
Payload Capacity:
Approx. 1,200 - 1,600 lbs
Towing Capacity:
Up to 6,500 lbs (with proper equipment and engine)
NHTSA Front Driver Impact:
Not Rated/Good (Varies by specific test year)
NHTSA Front Passenger Impact:
Not Rated/Good (Varies by specific test year)
IIHS Moderate Overlap Frontal:
Acceptable (2003 model year specific testing)
ABS:
Standard (Anti-lock Braking System)
Airbags:
Driver and Passenger Frontal Airbags
Seatbelts:
3-point front and rear seatbelts
Audio System:
Base AM/FM/Cassette, Optional AM/FM/CD, Premium Infinity Audio System
Display:
Basic digital or analog displays for radio and climate control.
Cruise Control:
Available
Auxiliary Input:
Not standard; aftermarket options available.
Bluetooth:
Not available from factory for this model year.
Oil Change Interval:
Every 3,000 - 5,000 miles or 3-6 months, depending on driving conditions and oil type (refer to manual for specifics).
Tire Rotation:
Every 5,000 - 7,500 miles
Transmission Fluid Change:
Every 30,000 - 60,000 miles or as per severe service schedule (refer to manual).
Engine Oil Type 3.7L:
SAE 5W-30, API Service SM or later
Engine Oil Type 4.7L:
SAE 5W-30, API Service SM or later
Coolant Type:
Mopar OAT (Organic Additive Technology) 5/150; or equivalent Dex-Cool compatible coolant
Common Problem 1:
Spark plug blowout (4.7L V8 engine) - requires proper torque and thread repair if necessary.
Common Problem 2:
Cooling system leaks (radiator, hoses).
Common Problem 3:
Worn front suspension components (ball joints, tie rod ends).
Common Problem 4:
Interior component wear (seats, dashboard).
Parent Company:
Chrysler Corporation (later DaimlerChrysler)
Generation:
Second Generation (1997-2004)
Redesign Notes:
This manual covers the latter part of the second generation, post-facelift (around 2002-2003) which often brought updated styling and features.
Manufacturing Plant:
Sterling Heights Assembly Plant, Michigan, USA
