Dodge Dakota 2003 2004 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Dodge Model: Dakota Year: 2003-2004 Codes Chassis Code: AN (Second Generation) 👋 Introduction Market Position Vehicle Segment: Compact/Mid-size Pickup Truck Competitive Analysis Key Competitors: Ford...

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Dakota

Year:

2003-2004

Codes

Chassis Code:

AN (Second Generation)

👋 Introduction

Market Position

Vehicle Segment:

Compact/Mid-size Pickup Truck

Competitive Analysis

Key Competitors:

Ford Ranger, Chevrolet S-10, Toyota Tacoma, Nissan Frontier

Key Features

Vehicle Highlights:

Available V8 engine, Quad Cab configuration, robust chassis, suitable for work and light towing.

Manual Value Proposition

Target User:

DIY mechanics, professional technicians, owners seeking to understand vehicle operation and maintenance.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Manual

Language:

English

Format:

Page Count

Total Pages:

📖 Manual Coverage

Systems Covered

Powertrain:

Engine Mechanical, Fuel System, Ignition System, Exhaust System, Emission Controls, Engine Control System (ECU), Cooling System, Lubrication System, Turbocharger (if applicable)

Transmission:

Manual Transmission (NV3500), Automatic Transmission (42RE, 45RFE, 48RE), Transfer Case (4WD models)

Drivetrain:

Front Axle, Rear Axle, Drive Shafts, CV Joints, Differential

Suspension Steering:

Front Suspension (Independent), Rear Suspension (Leaf Spring), Steering System (Power Rack and Pinion), Wheel Alignment

Brakes:

Front Disc Brakes, Rear Disc/Drum Brakes, Anti-lock Braking System (ABS), Parking Brake

Electrical:

Battery, Charging System, Starting System, Lighting System, Instrumentation, Wiper/Washer System, Horn, Fuses, Relays, Wiring Diagrams, Powertrain Control Module (PCM), Body Control Module (BCM)

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) System, Climate Control

Body Interior:

Exterior Body Panels, Doors, Hood, Tailgate, Interior Trim, Seats, Restraint Systems (Airbags, Seatbelts)

Procedures Included

Maintenance:

Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replacements, Belt and Hose Inspections

Diagnostics:

Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Component Testing, Circuit Analysis

Repair:

Engine Rebuilding, Transmission Overhaul, Brake System Repairs, Suspension Component Replacement, Electrical Component Diagnosis and Repair, Body Panel Repair

Installation:

Component Installation and Removal Procedures, Accessory Installation Guides

Technical Depth

Level Of Detail:

Comprehensive from basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and specifications.

📊 Manual Specifications

File Format

File Type:

Searchable:

Yes (typically, depending on PDF creation)

Print Quality

Resolution:

High (suitable for printing)

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine 2 7L

Engine Code:

2.7L Magnum V6 (EER)

Displacement:

2700 cc (165 cu in)

Horsepower:

150 hp @ 4800 rpm

Torque:

175 lb-ft @ 3200 rpm

Bore X Stroke:

3.44 x 3.00 in (87.4 x 76.2 mm)

Compression Ratio:

8.9:1

Fuel System:

Multi-port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Primary Engine 3 7L

Engine Code:

3.7L Magnum V6 (EHD)

Displacement:

3700 cc (226 cu in)

Horsepower:

210 hp @ 5200 rpm

Torque:

235 lb-ft @ 4000 rpm

Bore X Stroke:

3.66 x 3.57 in (93 x 90.7 mm)

Compression Ratio:

9.7:1

Fuel System:

Multi-port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Primary Engine 4 7L

Engine Code:

4.7L Magnum V8 (EVA/EVG)

Displacement:

4701 cc (287 cu in)

Horsepower:

230-235 hp @ 4800-5000 rpm

Torque:

295-300 lb-ft @ 3200-3600 rpm

Bore X Stroke:

3.88 x 3.25 in (98.5 x 82.5 mm)

Compression Ratio:

9.1:1

Fuel System:

Multi-port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Performance

Engine Management:

OBD-II Compliant (On-Board Diagnostics II)

🔧 Transmission

Manual Transmission

Type:

NV3500 (New Venture Gear 5-speed manual)

Gear Ratios:

Refer to Manual for specific ratios based on rear axle ratio.

Fluid Type:

Dexron III/Mercon Automatic Transmission Fluid (ATF) or equivalent manual transmission fluid specified by Chrysler.

Automatic Transmission

Type:

42RE (4-speed automatic)

Features:

Electronically controlled, torque converter lock-up

Fluid Type:

ATF+4 (Type 9986163)

Automatic Transmission Optional

Type:

45RFE/48RE (4-speed automatic)

Features:

More robust design, electroncially controlled, torque converter lock-up

Fluid Type:

ATF+4 (Type 9986163)

Transfer Case 4Wd

Type:

NV235, NV244 (part-time 4WD, optional full-time 4WD with NV244)

Fluid Type:

Refer to manual. Likely a specific transfer case fluid like Mopar NV244 Transfer Case Fluid.

📐 Dimensions

Exterior Wheelbase Short

Wheelbase:

111.7 inches (2837 mm)

Exterior Wheelbase Long

Wheelbase:

124.7 inches (3167 mm)

Exterior Bed Short

Bed Length:

6'1" (Standard Bed)

Exterior Bed Long

Bed Length:

8'0" (Long Bed)

Weights Towing

Max Towing Capacity:

Up to 8,800 lbs (3992 kg) with 4.7L V8 and proper towing package.

Weights Payload

Max Payload Capacity:

Up to 1,830 lbs (830 kg) depending on configuration.

Weights Curb

Curb Weight:

Approximately 3,900 - 4,700 lbs (1769 - 2132 kg) depending on configuration.

🛡️ Safety Features

Ratings

NHTSA Front Driver Side Impact:

Likely 4-star or 5-star (consult specific NHTSA reports for exact ratings)

NHTSA Front Passenger Side Impact:

Likely 4-star or 5-star (consult specific NHTSA reports for exact ratings)

IIHS Frontal Offset:

Likely 'Good' or 'Acceptable' (consult specific IIHS reports for exact ratings)

Active Features

Standard on most models, optional on some.

Passive Features

Airbags:

Driver and Passenger Frontal Airbags.

Seatbelts:

Three-point active seatbelts with pretensioners.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with CD player or cassette player, optional premium sound systems.

Navigation:

No factory navigation system available for these model years.

Driver Assistance

Cruise Control:

Standard or optional depending on trim level.

Connectivity

Phone Integration:

No integrated Bluetooth or smartphone connectivity. Aftermarket solutions are available.

🔧 Maintenance

Service Intervals Oil

Oil Change Interval:

Every 3,000-5,000 miles or 3-6 months, whichever comes first. Refer to manual for specific conditions.

Service Intervals Filters

Air Filter Replacement:

Check every 15,000 miles, replace as needed. Refer to manual.

Fuel Filter Replacement:

Typically every 30,000 miles. Refer to manual for exact interval and location.

Service Intervals Transmission

Transmission Fluid Change:

Check every 15,000 miles, change every 30,000-60,000 miles depending on usage. Refer to manual for specific interval and fluid type.

Fluid Specifications Engine Oil

Engine Oil Viscosity:

Refer to manual for specific viscosity (e.g., 5W-30, 10W-30 depending on temperature and engine).

Engine Oil Capacity:

Approximately 5 quarts (4.7 liters) for V6, 6 quarts (5.7 liters) for V8. Verify with manual.

Fluid Specifications Coolant

Coolant Type:

Mopar OAT (Organic Additive Technology) Antifreeze/Coolant (Blue) or equivalent HOAT (Hybrid Organic Additive Technology) pink coolant. Do NOT mix different coolant types.

Coolant Capacity:

Approximately 12-14 quarts (11.4-13.3 liters) depending on engine and radiator size. Verify with manual.

Known Issues

Ignition System:

Plugs and coil packs can be a source of misfires, especially on the 4.7L V8. Cracked spark plug insulator is common.

Suspension:

Ball joint wear, tie rod end wear, and leaf spring fatigue are common wear items.

Transmission:

The 42RE transmission can experience issues with torque converter clutch engagement and solenoids. Overheating can degrade the transmission fluid.

Fuel System:

Fuel pump failures and clogged fuel filters can occur.

Cooling System:

Water pump leaks and radiator degradation can be issues over time.

📚 Vehicle History

Brand Heritage

Dodge Truck Legacy:

Dodge has a long history of producing rugged and capable trucks, starting with the original Dodge Power Wagon.

Model Evolution

Generation:

This manual covers the second generation (AN platform), which ran from 1998 to 2004.

Updates 2003 2004:

Minor styling updates and potential powertrain revisions for these model years compared to earlier second-gen models.

Production

Manufacturing Plant:

Belvidere, Illinois, USA

🏆 Awards & Recognition

Recognitions

Truck Of The Year Nominee:

While specific awards vary year by year, the Dakota was generally well-regarded in its segment for its V8 option and utility.