Engine Mechanical:
Detailed disassembly, inspection, repair, and reassembly of all engine components for all covered variants.
Engine Electrical:
Ignition system, fuel injection system, charging system, starting system, sensors, actuators, and ECU diagnostics.
Transmission Manual:
Service and repair procedures for all manual transmissions offered during the production run.
Transmission Automatic:
Service and repair procedures for all automatic transmissions offered during the production run, including hydraulic and electronic controls.
Drivetrain:
Front and rear axle assemblies, driveshafts, CV joints, differentials, and four-wheel-drive system service.
Suspension:
Front and rear suspension components, including springs, shock absorbers, control arms, ball joints, and steering linkage.
Brakes:
Front and rear brake systems (disc and drum), hydraulic components, ABS system diagnostics and repair (if applicable).
Steering:
Power steering system, steering column, steering gear/rack and pinion, alignment procedures.
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel injectors, fuel pressure regulator, and evaporative emission control system.
Cooling System:
Radiator, water pump, thermostat, coolant hoses, fan operation, and heater core service.
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, pipes, and hangers.
HVAC:
Air conditioning system diagnosis and repair, heater core, blower motor, and climate control components.
Body And Frame:
Body panel removal and installation, door hardware, latches, hinges, frame straightening (if applicable).
Electrical System General:
Lighting systems, interior electronics, power windows, power locks, mirrors, horn, wipers, and related wiring harnesses.
Dashboard And Instruments:
Instrument cluster removal and repair, gauge diagnostics, warning lights.
Wiring Diagrams:
Comprehensive wiring diagrams for all electrical systems, including component locations and wire routing.
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, and belt inspection.
Troubleshooting Diagnostics:
Step-by-step diagnostic procedures for identifying and resolving common and complex mechanical and electrical issues.
Component Overhaul:
Detailed instructions for the complete overhaul and rebuilding of major components like engines, transmissions, and differentials.
Brake System Repair:
Brake pad/shoe replacement, caliper/wheel cylinder service, brake line replacement, bleeding procedures.
Suspension Component Replacement:
Ball joint, tie rod end, control arm, and strut/shock absorber replacement.
Engine Timing Adjustment:
Timing belt/chain replacement and adjustment procedures.
Fuel Injector Service:
Removal, cleaning, testing, and installation of fuel injectors.
Wheel Alignment:
Specifications and procedures for front and rear wheel alignment.
Body Panel Repair:
Procedures for dent repair, panel replacement, and rust mitigation.
Electrical Component Replacement:
Headlight bulb replacement, alternator replacement, starter motor replacement, sensor replacement.
Depth:
Comprehensive, from basic owner maintenance to complete engine and transmission rebuilds. Includes detailed specifications and diagnostic trees.
Diagnostic Tools:
Information on diagnostic trouble codes (DTCs) and procedures often requires a basic OBD-I scan tool for earlier models and potentially OBD-II for very late 1996 models, though the focus is likely on analog diagnostics and test procedures.
Completeness:
Comprehensive coverage of all service, repair, maintenance, diagnostic, and troubleshooting procedures for the specified model years.
Engine Options 1987-1991:
2.2L (135 ci) I4, 2.5L (150 ci) I4, 3.0L (181 ci) V6
Engine Options 1992-1996:
2.5L (150 ci) I4, 3.9L (239 ci) V6, 5.2L (318 ci) V8
Power Output Range:
Approximately 100 hp to 230 hp, depending on engine and year.
Torque Output Range:
Approximately 120 lb-ft to 300 lb-ft, depending on engine and year.
Fuel Delivery:
Electronic Fuel Injection (EFI) across most variants, earlier models may have carburetor options or early EFI systems.
Common Engine Codes:
Examples may include: A507 (3.9L V6), 5.2L V8.
Engine 3 9L V6 Specs:
Approx. 170-175 hp, 225-230 lb-ft torque. Known as the 'Magnum' V6.
Engine 5 2L V8 Specs:
Approx. 220-230 hp, 295-300 lb-ft torque. Known as the 'Magnum' 5.2L V8.
Oil Change Interval:
Typically every 3,000-7,500 miles or 3-6 months, depending on oil type and driving conditions. Consult manual for specifics.
Transmission Fluid Change:
Recommended every 30,000-60,000 miles for automatic transmissions, and as per manual for manual transmissions.
Coolant Flush:
Generally every 30,000-50,000 miles or 2-3 years.
Engine Oil:
API SG or SH, SAE 5W-30 or 10W-30 for most gasoline engines. Refer to manual for exact specifications and capacities.
Transmission Fluid Automatic:
ATF+3 or ATF+4 (later models), consult manual for exact specification (e.g., Mopar ATF+3).
Brake Fluid:
DOT 3 brake fluid.
Coolant:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Mopar OAT or HOAT coolant recommended.
Common Problems:
Rocker arm noise in some Magnum V8s, intake manifold gasket leaks, rust in wheel wells and rocker panels, radiator leaks, power steering pump failures, automatic transmission solenoid issues.
Electrical Issues:
Intermittent electrical gremlins, failure of instrument cluster components, wiring harness chafing.