🏷️ Basic Information

Make:

Dodge

Model:

Durango

Year:

2002

Platform:

DN

👋 Introduction

Segment:

Mid-size SUV

Target Audience:

Families and individuals seeking a robust, versatile, and capable SUV with truck-like hauling and towing abilities.

Key Competitors:

Ford Explorer, Chevrolet TrailBlazer, Toyota 4Runner, Jeep Grand Cherokee.

Usp:

Offered a compelling blend of V8 power, available third-row seating, and robust towing capacity, distinguishing it in its class.

📋 Manual Details

Primary Coverage:

Maintenance and repair procedures for the Dodge Durango 2002 DN Platform.

Estimated Pages:

This information is not explicitly provided in the product description, but typical factory service manuals for this era can range from 1500 to 3000+ pages.

Type:

Service Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Detailed procedures for engine assembly, disassembly, diagnosis, and repair, including cylinder heads, pistons, crankshaft, camshafts, timing systems, and lubrication.

Engine Electrical:

Ignition system, fuel injection system (MPI), engine control module (ECM) diagnosis, sensors, actuators, wiring diagrams, and starting/charging systems.

Transmission Automatic:

Overhaul, diagnosis, repair, and adjustment procedures for the automatic transmission, including valve body, torque converter, and clutch packs.

Transmission Manual:

Diagnosis and repair procedures for the manual transmission (if applicable to specific trims).

Drivetrain:

Front-wheel drive (FWD) and rear-wheel drive (RWD) axle assemblies, drive shafts, CV joints, differential service, and transfer case (for 4WD models).

Suspension:

Front and rear suspension component diagnosis, replacement, alignment specifications, shock absorbers, struts, control arms, and ball joints.

Steering:

Power steering system diagnosis and repair, steering gear/rack and pinion, tie rod ends, and steering column components.

Brakes:

Front and rear brake system diagnosis and repair, including disc and drum brakes, hydraulic system components (master cylinder, brake lines, calipers, wheel cylinders), parking brake, and ABS system.

Electrical System:

Battery, charging system, starting system, lighting system (headlights, taillights, interior lights), fuses, relays, wiring diagrams, and body control module (BCM) functions.

HVAC:

Heating, ventilation, and air conditioning (HVAC) system diagnosis, refrigerant handling, component replacement (compressor, evaporator, condenser), and climate control system.

Body And Frame:

Exterior body panel repair, interior trim, doors, glass, seals, body sealing, and basic frame alignment principles.

Restraint Systems:

Airbag system diagnosis, components, and safety precautions; seat belt systems.

Routine Maintenance:

Oil changes, fluid checks and changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, tire rotation, and wiper blade replacement.

Diagnostic Procedures:

Step-by-step troubleshooting guides for common and complex issues, diagnostic trouble codes (DTCs) interpretation, and using diagnostic tools.

Repair And Rebuild:

Detailed instructions for component removal, installation, disassembly, and reassembly of all major vehicle systems.

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems, aiding in pinpointing electrical faults.

Specifications And Tolerances:

Precise torque specifications, fluid capacities, clearances, and other critical measurements for proper assembly and adjustment.

Special Tools:

Identification and usage instructions for specialized tools required for specific repair procedures.

Depth:

Comprehensive, covering basic to advanced diagnostics and repairs. Suitable for professional technicians and skilled DIY mechanics.

📊 Manual Specifications

File Type:

PDF

Readability:

High resolution for clear display of text, images, and diagrams, with recommended Adobe PDF Reader for optimal viewing.

Print Status:

Digital format, suitable for printing individual pages or the entire manual.

Binding:

N/A (PDF format)

Paper Type:

N/A (PDF format)

⚙️ Engine Specifications

Engine Options:

The 2002 Dodge Durango was typically offered with two primary engine options: a 4.7L Magnum V8 and a 4.0L Magnum V8.

Engine Code 4.7L:

4.7L SOHC V8 (EER)

Engine Displacement 4.7L:

4.7 Liters (287 cubic inches)

Horsepower 4.7L:

Approximately 235 hp @ 4500 rpm

Torque 4.7L:

Approximately 300 lb-ft @ 3200 rpm

Engine Code 4.0L:

4.0L OHV V8 (ETF)

Engine Displacement 4.0L:

4.0 Liters (243 cubic inches)

Horsepower 4.0L:

Approximately 190 hp @ 4600 rpm

Torque 4.0L:

Approximately 230 lb-ft @ 3200 rpm

Induction Type:

Sequential Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline

🔧 Transmission

Transmission Type:

4-speed automatic transmission (42RE for 4.0L, 45RFE for 4.7L)

Transmission Type:

5-speed manual transmission (available on some base models with 4.0L engine, less common)

Drivetrain Options:

Rear-wheel drive (RWD) and four-wheel drive (4WD) with electronic transfer case.

Fluid Specification Automatic:

ATF+4 (Chrysler Material Standard MS-9602)

Fluid Capacity Automatic:

Approximately 3.8 - 4.4 quarts (3.6 - 4.2 liters) for a typical drain and fill, more for a complete overhaul.

📐 Dimensions

Wheelbase:

116.1 inches (2950 mm)

Length:

193.1 inches (4905 mm)

Width:

73.0 inches (1854 mm)

Height:

71.5 inches (1816 mm)

Curb Weight Rwd:

Approximately 4,500 - 4,700 lbs (2041 - 2132 kg)

Curb Weight 4Wd:

Approximately 4,700 - 5,000 lbs (2132 - 2268 kg)

Towing Capacity:

Up to 8,000 lbs (3629 kg) when properly equipped with the 4.7L V8 engine and towing package.

Cargo Volume Behind 2Nd Row:

Approximately 48.9 cubic feet (1.38 cubic meters)

Cargo Volume Behind 1St Row:

Approximately 91.7 cubic feet (2.59 cubic meters)

🛡️ Safety Features

NHTSA Frontal Driver:

Good (with appropriate restraint usage, specific rating may vary based on testing year and configuration).

NHTSA Frontal Passenger:

Good (with appropriate restraint usage, specific rating may vary based on testing year and configuration).

IIHS Frontal Offset:

Acceptable (structure: Acceptable, restraints: Good, injury measures: Good/Acceptable, specific rating may vary).

ABS:

Standard Anti-lock Braking System (ABS) on all wheels.

Traction Control:

Available traction control system on some models.

Airbags Front:

Driver and front passenger airbags.

Airbags Side:

Optional front side-impact airbags.

Seat Belts:

Three-point seat belts in all seating positions, with pretensioners and load limiters for front seats.

💡 Technology Features

Audio System:

Available AM/FM stereo with CD player, cassette tape player, and optional premium sound systems (e.g., Infinity).

Climate Control:

Manual or optional automatic climate control systems.

Cruise Control:

Standard cruise control.

Rear Parking Assist:

Optional rear parking assist sensors available on some trims.

Phone Integration:

No integrated Bluetooth or smartphone connectivity in this era.

🔧 Maintenance

Oil Change Interval:

Typically every 3,000-7,500 miles (5,000-12,000 km) or 6-12 months, depending on driving conditions and oil type (refer to manual for exact recommendation).

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.

Spark Plug Replacement 4.7L:

Typically around 100,000 miles (160,000 km) with the recommended platinum-tipped spark plugs.

Coolant Flush:

Every 30,000-50,000 miles (48,000-80,000 km) or 3-5 years, using the specified coolant.

Engine Oil Type:

SAE 5W-30 is commonly recommended for both engines, though 10W-30 might be specified for very hot climates. Always consult the manual.

Engine Oil Capacity 4.7L:

Approximately 6 quarts (5.7 liters) with filter change.

Engine Oil Capacity 4.0L:

Approximately 5 quarts (4.7 liters) with filter change.

Coolant Type:

Mopar Antifreeze/Coolant (ethylene glycol based) or equivalent meeting Chrysler Material Standard MS-9769. Typically a 50/50 mix with distilled water.

Brake Fluid Type:

DOT 3 brake fluid.

Power Steering Fluid:

ATF+4 or Mopar Power Steering Fluid.

Common Problems:

Potential issues include ignition coil failures, intermittent electrical problems (especially related to the Body Control Module), fuel pump failures, and occasional transmission issues (e.g., torque converter shudder).

Common Problems Continued:

Leaking rear axle seals, worn front suspension components (ball joints, tie rod ends), and catalytic converter issues can also occur with age and mileage.

📚 Vehicle History

Dodge Truck Lineage:

Dodge has a long history of producing rugged and capable trucks and SUVs, building on a legacy of durability and performance.

First Generation:

The Dodge Durango was introduced in 1998 as a full-size SUV, marking Dodge's entry into a growing segment. The 2002 model is part of the first generation (1998-2003).

Dn Platform Characteristics:

The DN platform, shared with the Dakota pickup truck, provided a body-on-frame construction, emphasizing its truck-like capabilities and towing prowess.

Manufacturing Location:

Newark, Delaware, USA.

🏆 Awards & Recognition

No Major Awards Cited:

While not typically associated with significant awards, the 2002 Durango was recognized for its robust capabilities and value proposition within the SUV market.