🏷️ Basic Information

Make:

Dodge

Model:

Durango

Year:

2005

Chassis Code:

HG

Second Generation Start:

2004

Second Generation End:

2009

👋 Introduction

Positioning:

The 2005 Dodge Durango represents the second generation of Dodge's mid-size SUV, offering a blend of SUV utility with a more car-like ride compared to its truck-based predecessors. It competed in a segment dominated by vehicles like the Ford Explorer, Chevrolet TrailBlazer, and Toyota Highlander.

Key Competitors:

Ford Explorer, Chevrolet TrailBlazer, GMC Envoy, Jeep Grand Cherokee, Toyota Highlander, Nissan Pathfinder.

Vehicle Features:

Available in rear-wheel drive (RWD) and all-wheel drive (AWD). Offered with two robust V8 engine options. Spacious interior with optional third-row seating. Towing capability was a strong selling point.

Manual Benefit:

This factory service manual is indispensable for any owner or technician looking to perform accurate diagnostics, maintenance, and repairs on the 2005 Dodge Durango. It provides the same information used by dealership technicians.

📋 Manual Details

Systems Covered:

Lubrication & Maintenance, Suspension, Differential & Driveline, Brakes, Cooling, Audio/Video, Chime/Buzzer, Electronic Control Modules, Engine Systems, Heated Systems, Horn, Ignition Control, Instrument Cluster, Lamps, Message Systems, Power Systems, Restraints, Speed Control, Vehicle Theft Security, Wipers/Washers, Navigation/Telecommunication, Wiring, Engine, Exhaust System, Frame & Bumpers, Fuel System, Steering, Transmission and Transfer Case, Tires/Wheels, Body, Heating & Air Conditioning, Emissions

Estimated Page Count:

Approximately 2000+

Manual Type:

Factory Service Manual (FSM) / Repair Manual

Language:

English

Format:

WinRAR / PDF Download

📖 Manual Coverage

Powertrain:

Engine (4.7L V8 Magnum, 5.7L V8 HEMI), Transmission (545RFE 5-Speed Auto, NV244 Transfer Case), Differential and Driveline, Fuel System, Exhaust System, Cooling System, Emissions Control System

Chassis:

Suspension (Front Independent, Rear Solid Axle), Brakes (Disc Front/Rear, ABS), Steering (Power Rack and Pinion), Wheels and Tires, Frame and Bumpers

Electrical And Electronics:

Wiring Diagrams, Electronic Control Modules (ECM, TCM, BCM, PCM), Ignition Control, Instrument Cluster, Lamps, Audio/Video, Chime/Buzzer, Message Systems, Power Systems, Speed Control, Vehicle Theft Security, Horn, Wipers/Washers, Heated Systems, Restraints (Airbags, Seatbelts)

Body:

Body Construction, Doors, Windows, Interior Trim, Exterior Trim, Heating and Air Conditioning (HVAC)

Maintenance:

Scheduled maintenance intervals, fluid checks and changes (engine oil, coolant, transmission fluid, brake fluid, power steering fluid, differential fluid), filter replacements (oil, air, fuel, cabin), lubrication points, tire rotation and pressure checks.

Diagnostics And Troubleshooting:

Diagnostic Trouble Codes (DTCs), symptom-based troubleshooting guides, electrical circuit testing, fuel system diagnosis, emission control system diagnosis, powertrain performance issues.

Repair And Overhaul:

Engine overhaul procedures, transmission removal/installation and repair, brake system component replacement, suspension and steering component replacement, electrical component diagnosis and replacement, body panel repair and replacement, HVAC system service.

Technical Specifications:

Torque specifications for fasteners, fluid capacities, electrical component specifications, diagnostic data, performance data, alignment specifications.

Depth:

Comprehensive. Covers everything from basic fluid changes and inspections to complete engine and transmission overhauls, electrical system diagnostics, and bodywork.

📊 Manual Specifications

File Format Details:

Delivered as a compressed WinRAR archive containing searchable PDF documents. Allows for easy navigation and printing of specific sections.

Print Quality Assessment:

High-resolution scans, ensuring clear text and diagrams suitable for printing. Professional layout and readability.

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Option 1:

4.7L SOHC V8 Magnum

Engine Option 2:

5.7L OHV V8 HEMI

4.7L Horsepower:

230 hp @ 4500 rpm

4.7L Torque:

300 lb-ft @ 3200 rpm

5.7L Horsepower:

335 hp @ 5000 rpm

5.7L Torque:

370 lb-ft @ 4000 rpm

Fuel Injection Type:

Sequential Multi-Port Fuel Injection (MPI)

Recommended Fuel:

87 Octane Unleaded (Premium recommended for 5.7L HEMI for optimal performance)

Engine Control Module:

NGC (Next Generation Controller) or similar Chrysler integrated system

🔧 Transmission

Transmission Type:

545RFE 5-Speed Automatic Transmission

Transfer Case:

NV244 Full-Time/Part-Time 4WD Transfer Case (standard on AWD models)

Transmission Fluid Type:

ATF+4 (Automatic Transmission Fluid Type 9602)

Transmission Fluid Capacity:

Approximately 10.9 US quarts (10.3 liters) for refill

📐 Dimensions

Wheelbase:

119.2 inches (3028 mm)

Length:

200.8 inches (5100 mm)

Width:

76.2 inches (1935 mm)

Height:

71.4 inches (1813 mm)

Curb Weight:

Approx. 4,700 - 5,000 lbs (2132 - 2268 kg) depending on configuration

Max Towing Capacity:

Up to 8,950 lbs (4059 kg) with proper equipment and engine (5.7L HEMI)

🛡️ Safety Features

NHTSA Frontal Crash Rating:

4-star driver, 5-star passenger (for 2005 model year)

NHTSA Side Impact Rating:

5-star front, 5-star rear (for 2005 model year)

ABS:

Standard Anti-lock Braking System (ABS)

Traction Control:

Available Traction Control System (TCS)

Airbags:

Standard front airbags, available front side-impact airbags

Seatbelts:

Three-point seat belts for all occupants, front seat belt pretensioners

💡 Technology Features

Audio System Options:

Factory AM/FM stereo with CD player, optional premium Boston Acoustics sound system, optional in-dash 6-disc CD changer.

Navigation:

Optional factory navigation system available on higher trim levels.

Parking Assist:

Optional rear parking assist sensors available.

Cruise Control:

Standard Speed Control (Cruise Control)

Interior Connectivity:

12V accessory power outlets, optional rear-seat entertainment system (on select models).

🔧 Maintenance

Engine Oil Change:

Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, whichever comes first, using recommended synthetic blend or full synthetic oil.

Engine Air Filter Replacement:

Every 15,000 to 30,000 miles (24,000 to 48,000 km), or as needed based on driving conditions.

Transmission Fluid Change:

Every 30,000 to 60,000 miles (48,000 to 96,000 km) with filter replacement. Consult manual for specific recommendations.

Engine Oil Specification:

SAE 5W-30 (for both 4.7L and 5.7L engines) meeting Chrysler MS-6395 specification. Check owner's manual for exact viscosity recommendations based on climate.

Coolant Specification:

Chrysler HOAT (Hybrid Organic Additive Technology) Antifreeze/Coolant, Prediluted 50/50 with deionized water. Color is typically orange.

Brake Fluid Specification:

DOT 3

Power Steering Fluid Specification:

Chrysler Power Steering Fluid (MS-5901) or ATF+4

Differential Fluid Specification:

API GL-5, SAE 75W-90 (for both front and rear differentials). If equipped with limited-slip, use appropriate friction modifier.

Common Wear Items:

Brake pads and rotors, front suspension components (ball joints, tie rods, control arm bushings), exhaust system components (due to rust), fuel pump failure, cooling fan clutch (on some models).

Engine Specific Notes:

The 4.7L Magnum can suffer from head gasket issues if overheated. The 5.7L HEMI is generally robust but can experience lifter noise if oil changes are neglected.

Transmission Notes:

The 545RFE is generally reliable but requires regular fluid and filter changes. Overheating can lead to premature wear.

📚 Vehicle History

Dodge SUV History:

Dodge has a long history of producing rugged and capable vehicles, including SUVs that often blended utility with performance. The Durango nameplate was introduced in 1998.

Second Generation Introduction:

The 2004 model year marked the debut of the second generation Durango, a significant redesign that moved it to a unibody platform (shared with the Dodge Ram pickup truck's platform, but with an independent front suspension and coil-sprung solid rear axle for improved ride quality). It was larger and more refined than the first generation.

Manufacturing Location:

Newark, Delaware, USA

🏆 Awards & Recognition

Segment Popularity:

While not a frequent award winner in major publications, the 2005 Durango was a popular choice in the full-size SUV segment for its combination of towing, V8 power, and seating capacity.

Consumer Satisfaction:

Consumer satisfaction ratings varied, with strong marks for performance and utility, but some concerns regarding build quality and long-term reliability compared to certain Japanese competitors.