🏷️ Basic Information

Make:

Dodge

Model:

Grand Caravan

Year:

2004

Chassis Code:

NS

Vin Code:

4

👋 Introduction

Market Position:

The 2004 Dodge Grand Caravan was a highly popular minivan in the North American market, known for its practicality, spacious interior, and versatility, often serving as a family hauler or a commercial vehicle.

Competitive Analysis:

Competed directly with vehicles like the Honda Odyssey, Toyota Sienna, Ford Windstar, and Chevrolet Venture. Its key selling points were often its Stow 'n Go seating (though introduced later, the 2004 model offered ample interior flexibility) and value for money.

Key Features:

Family-oriented minivan, versatile seating arrangements, comfortable ride, available all-wheel-drive (AWD) on some models, spacious interior, large cargo capacity.

📋 Manual Details

Coverage Areas:

Complete vehicle service and repair

Page Count:

Hundreds of pages (specific number not provided, but described as complete)

Manual Type:

Factory Service Repair Manual

Language:

English

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered:

Engine, Transmission (Automatic), Drivetrain, Brakes (ABS), Suspension, Steering, HVAC, Electrical System (including Body Control Module and Powertrain Control Module), Fuel System, Exhaust System, Body and Interior, Diagnostic Trouble Codes (DTCs), Wiring Diagrams, Maintenance Schedules

Procedures Included:

Routine maintenance, troubleshooting, component diagnostics, repair procedures, disassembly and reassembly, specifications, torque values, fluid capacities, wiring schematics, diagnostic strategies, component replacement, system adjustments

Technical Depth:

Comprehensive, from basic fluid checks and filter replacements to in-depth engine and transmission overhauls, electrical system diagnostics, and body repair.

Wiring Diagrams:

Detailed color wiring diagrams for all major systems (engine, transmission, ABS, HVAC, body electrical, lighting, etc.) are included, crucial for electrical troubleshooting.

Diagnostic Procedures:

Step-by-step diagnostic procedures for common and complex issues, including symptom analysis, component testing, and reference to Diagnostic Trouble Codes (DTCs).

Specifications Tables:

Extensive tables of specifications, including torque values, clearances, fluid capacities, electrical component resistances, and more, for accurate repairs.

Troubleshooting Guides:

Comprehensive troubleshooting guides for various symptoms, helping technicians quickly identify potential causes of problems.

Rebuild Procedures:

Detailed procedures for rebuilding major components such as the engine, transmission, and steering system.

📊 Manual Specifications

File Format:

PDF

Print Quality:

High-resolution (suitable for printing all or selected pages)

Binding Type:

N/A (Digital Download - PDF)

Paper Type:

N/A (Digital Download - PDF)

Searchability:

PDF format allows for keyword searching, significantly speeding up the process of finding specific information.

Updates:

This is a factory service manual, representing the official repair information released by Dodge for the 2004 model year. No further updates are typically included in such factory downloads.

⚙️ Engine Specifications

Primary Engine:

3.3L V6 OHV 12-Valve (EGA)

Engine Options:

3.3L V6 (EGA), 3.8L V6 OHV 12-Valve (L32)

Horsepower 3.3L:

180 hp @ 5000 rpm

Torque 3.3L:

205 lb-ft @ 4000 rpm

Horsepower 3.8L:

205 hp @ 5200 rpm

Torque 3.8L:

235 lb-ft @ 4000 rpm

Fuel System:

Sequential Electronic Fuel Injection (SEFI)

Bore Stroke 3.3L:

3.94 in x 3.58 in (100 mm x 91 mm)

Bore Stroke 3.8L:

3.94 in x 4.19 in (100 mm x 106.5 mm)

Compression Ratio 3.3L:

9.6:1

Compression Ratio 3.8L:

9.0:1

Engine Management System:

Chrysler NGC (Next Generation Controller)

🔧 Transmission

Standard Transmission:

4-Speed Automatic (41TE/42LE)

Optional Transmission:

None specified for this year, automatic was standard.

Transmission Fluid:

ATF+4 (Chrysler MS-9602)

Transmission Capacity:

Approximately 4.0 quarts (3.8 liters) for a drain and refill.

Drivetrain:

Front-Wheel Drive (FWD), Optional All-Wheel Drive (AWD)

📐 Dimensions

Exterior Length:

193.7 inches (4920 mm)

Exterior Width:

74.5 inches (1892 mm)

Exterior Height:

68.0 inches (1727 mm)

Wheelbase:

112.1 inches (2847 mm)

Interior Passenger Volume:

Approx. 140-150 cubic feet (varies by configuration)

Cargo Volume Behind 3Rd Row:

Approx. 20-30 cubic feet (varies)

Cargo Volume With 3Rd Row Folded:

Approx. 80-100 cubic feet

Curb Weight:

Approx. 4,200 - 4,500 lbs (1905 - 2041 kg)

Gross Vehicle Weight Rating:

Approx. 5,800 - 6,000 lbs (2630 - 2722 kg)

Fuel Tank Capacity:

20 U.S. gallons (75.7 Liters)

🛡️ Safety Features

NHTSA Front Driver Crash Test Rating:

★★★★☆ (4 Stars)

NHTSA Front Passenger Crash Test Rating:

★★★★☆ (4 Stars)

NHTSA Side Driver Crash Test Rating:

★★★★☆ (4 Stars)

NHTSA Side Rear Passenger Crash Test Rating:

★★★★☆ (4 Stars)

Active Features:

Anti-lock Braking System (ABS), Traction Control (optional on some models)

Passive Features:

Driver and front passenger airbags, Front and rear three-point seatbelts, Child seat LATCH anchors

💡 Technology Features

Infotainment:

Basic AM/FM/CD stereo systems, optional rear-seat entertainment systems (DVD player), available navigation systems on higher trims.

Driver Assistance:

Limited by modern standards. Primarily ABS. Some models might have had rear parking assist sensors.

Connectivity:

Basic audio input options, no standard Bluetooth or USB connectivity.

Comfort Features:

Power windows, power locks, power sliding doors (optional), power adjustable pedals (optional), cruise control, rear climate control.

🔧 Maintenance

Service Intervals Oil Change:

Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions. Consult manual for specific recommendation.

Service Intervals Air Filter:

Inspect every 15,000 miles (24,000 km), replace as needed.

Service Intervals Spark Plugs:

3.3L V6: ~100,000 miles (160,000 km) for platinum plugs. 3.8L V6: ~100,000 miles (160,000 km) for platinum plugs.

Fluid Specifications Engine Oil:

SAE 5W-30 Synthetic (preferred) or 10W-30 Conventional. API certified. (Consult manual for exact recommendation).

Fluid Capacities Engine Oil:

3.3L V6: 4.0 quarts (3.8 L), 3.8L V6: 4.5 quarts (4.3 L) with filter change.

Fluid Specifications Coolant:

Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, Pink in color.

Fluid Capacities Coolant:

Approx. 12.0 quarts (11.4 L) for 3.3L, 13.0 quarts (12.3 L) for 3.8L.

Known Issues:

Rear heating system leaks, interior water leaks (especially around sunroof and windshield), power sliding door issues, potential for transmission solenoid pack failure, EGR valve clogging, headliner sagging.

Brake Fluid:

DOT 3

Power Steering Fluid:

ATF+4 (Chrysler MS-9602) or specific Mopar power steering fluid.

📚 Vehicle History

Brand Heritage:

Dodge, a division of Chrysler (later FCA, now Stellantis), has a long history in the American automotive market, known for its performance and muscle cars, as well as practical vehicles like minivans and trucks.

Model Evolution:

The Grand Caravan is part of the second generation (1996-2000) and third generation (2001-2007) of Chrysler's minivan platform. The 2004 model is part of the third generation, which saw significant updates in styling, safety, and available features.

Production Location:

Windsor, Ontario, Canada

Model Introduction:

The Dodge Caravan (and its longer wheelbase counterpart, the Grand Caravan) was introduced in 1984 as the first minivan in the North American market, revolutionizing family transportation.

🏆 Awards & Recognition

Recognitions:

While specific awards for the 2004 model are not prominently cited, the Dodge Grand Caravan/Chrysler Grand Voyager platform consistently received accolades for its practicality and value within the minivan segment throughout its generations.