2009 Grand Caravan by Dodge Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Grand Caravan Year: 2009 Related Models: Chrysler Town & Country Codes Chassis Code: RT 👋 Introduction Market Position Segment: Full-size Minivan Target Audience:...

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Grand Caravan

Year:

Related Models:

Chrysler Town & Country

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Full-size Minivan

Target Audience:

Families, commercial users requiring passenger transport.

Competitive Analysis

Key Competitors:

Honda Odyssey, Toyota Sienna, Ford Freestar/Windstar (previous gen), Kia Sedona, Hyundai Entourage.

Key Features

Powertrain Options:

V6 engines, available AWD (on some trims/years, though less common for 2009 Grand Caravan).

Interior Flexibility:

Stow 'n Go seating system (optional, standard on some trims), multiple seating configurations.

Cargo Capacity:

Ample cargo space, especially with second and third-row seats folded or removed.

📋 Manual Details

Coverage Areas

Regions:

USA, Europe

Page Count

Estimated Pages:

2000+

Manual Type

Types:

Service Manual, Owner Manual, Parts List

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanics:

Engine overhaul, timing belt/chain, cooling system, lubrication, fuel system components, exhaust system.

Transmission Service:

Automatic transmission (41TE/42LE family, possibly 62TE), manual transmission (if applicable), torque converter, transmission control module (TCM).

Drivetrain:

Front-wheel drive (FWD), axle shafts, differential, drive shafts.

Brakes:

Front and rear brake systems (disc brakes), ABS, ESP, brake fluid specifications, caliper service, rotor replacement.

Suspension:

Front suspension (McPherson strut, control arms), rear suspension (independent suspension, trailing arms), shock absorbers, springs, anti-roll bars, wheel alignment specifications.

Steering:

Power steering system, steering column, steering gear/rack and pinion, tie rods.

Electrical System:

Battery, alternator, starter, ignition system, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, multiplexing.

HVAC:

Air conditioning system, heater core, blower motor, climate control module, refrigerant specifications, performance testing.

Body And Chassis:

Body panels, doors, hood, tailgate, interior trim, glass replacement, structural components.

Restraint Systems:

Airbag system (SRS), seat belts, occupant classification system.

Infotainment And Electronics:

Radio, navigation system, Uconnect system (if equipped), instrument cluster, power windows, power locks, remote keyless entry.

Procedures Included

Maintenance Tasks:

Oil changes, filter replacements (oil, air, cabin), spark plug replacement, coolant flushes, brake fluid replacement, transmission fluid changes.

Diagnostic Procedures:

Troubleshooting charts, symptom-based diagnostics, diagnostic trouble codes (DTCs), scan tool usage, sensor testing.

Repair Procedures:

Component removal and installation (e.g., starter, alternator, water pump, fuel pump, brake calipers), wiring harness repair, seal replacement.

Assembly Disassembly:

Detailed steps for major component overhaul and replacement, including engine and transmission.

Specifications Data:

Torque specifications for all fasteners, fluid capacities, clearances, and tolerances.

Technical Depth

Depth:

Comprehensive, covering basic maintenance to full engine and transmission rebuilds, including detailed wiring diagrams and diagnostic procedures.

📊 Manual Specifications

File Format

PDF Quality:

High-resolution scans, likely with searchable text.

Printability:

Printable pages, suitable for workshop use.

Binding Type

Binding:

N/A (PDF format)

Paper Type

Paper Type:

N/A (PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

3.3L V6 (EGA)

Displacement:

3.3 Liters (3301 cc)

Configuration:

Overhead Valve (OHV), 12 valves

Horsepower:

175 hp @ 5000 rpm

Torque:

205 lb-ft @ 4000 rpm

Optional Engine

Engine Code:

3.8L V6 (EGA)

Displacement:

3.8 Liters (3778 cc)

Configuration:

Overhead Valve (OHV), 12 valves

Horsepower:

197 hp @ 5000 rpm

Torque:

230 lb-ft @ 4000 rpm

Optional Engine 2

Engine Code:

4.0L V6 (SOHC)

Displacement:

4.0 Liters (3952 cc)

Configuration:

Single Overhead Camshaft (SOHC), 24 valves

Horsepower:

251 hp @ 6000 rpm

Torque:

259 lb-ft @ 4000 rpm

Fuel System

Injection:

Sequential Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Emissions Control:

Catalytic converter, oxygen sensors, EGR system.

🔧 Transmission

Standard

Type:

4-speed Automatic (41TE/42LE family)

Optional

Type:

6-speed Automatic (62TE)

Features

Transmission Control:

Electronic control unit (TCU).

Fluid Type:

ATF+4 (Mopar)

📐 Dimensions

Exterior

Length:

Approx. 199.8 inches

Width:

Approx. 78.5 inches

Height:

Approx. 68.7 inches

Wheelbase:

Approx. 120.0 inches

Interior

Seating Capacity:

7-8 passengers

Cargo

Cargo Volume:

Approx. 32.0 cu ft (behind 3rd row), 82.3 cu ft (behind 2nd row), 140.0 cu ft (max)

Weights

Curb Weight:

Approx. 4,300 - 4,600 lbs depending on configuration.

🛡️ Safety Features

Ratings

NHTSA Frontal Crash:

5-star driver, 5-star passenger (for 2009 model year)

NHTSA Side Crash:

4-star front, 4-star rear (for 2009 model year)

IIHS Roof Strength:

Good (for 2009 model year)

Active Features

Standard Anti-lock Braking System

Traction Control:

Standard Traction Control System (TCS)

Optional Electronic Stability Program (ESP)

Passive Features

Airbags:

Driver and front passenger airbags, optional front side-impact airbags, optional roof-rail airbags.

Seat Belts:

3-point seat belts for all seating positions, pretensioners for front seats.

💡 Technology Features

Infotainment

Audio System:

Available AM/FM/CD/MP3 radios, optional SiriusXM Satellite Radio, premium sound systems.

Navigation:

Optional factory navigation system.

Driver Assistance

Rear Parking Sensors:

Optional ParkSense rear park assist system.

Backup Camera:

Optional rearview backup camera.

Connectivity

Uconnect:

Available Uconnect Hands-Free Communication System with Bluetooth connectivity.

Entertainment:

Optional rear-seat entertainment system (DVD player).

🔧 Maintenance

Service Intervals

Oil Change:

Every 3,000-6,000 miles or 3-6 months, depending on driving conditions and oil type (refer to manual for specific recommendations).

Air Filter:

Inspect every 15,000 miles, replace as needed or every 30,000 miles.

Cabin Filter:

Replace every 15,000-30,000 miles, depending on environmental conditions.

Spark Plugs:

Replace every 30,000-100,000 miles depending on plug type (e.g., copper vs. iridium, refer to manual).

Transmission Fluid:

Change every 30,000-60,000 miles (refer to manual for specific interval and procedure).

Fluid Specifications

Engine Oil:

SAE 5W-20, API SN or newer, ILSAC GF-5 certified (for most engines, confirm with manual).

Coolant:

Chrysler HOAT (Hybrid Organic Additive Technology) Antifreeze/Engine Coolant (Mopar).

Brake Fluid:

DOT 3.

Power Steering Fluid:

ATF+4 (Mopar) or equivalent.

Known Issues

Transmission Slippage:

Some 41TE/42LE transmissions can experience slippage or harsh shifting due to worn clutches or solenoid issues. Regular fluid changes are crucial.

Power Sliding Doors:

Mechanism can become stiff or fail due to wear, lubrication issues, or electrical faults in motors/switches.

Cv Joints:

Front CV joints can wear out, leading to clicking noises during turns.

Heater Core:

Heater core leaks can occur, leading to coolant loss and a sweet smell inside the cabin.

Accessory Drive Belt:

Wear and tear on the serpentine belt and tensioner can lead to noise or failure.

📚 Vehicle History

Brand Heritage

Parent Company:

Chrysler LLC (at the time of production)

Model Evolution

Generation:

Fourth generation (2008-2010) RT platform.

Design Changes:

Significant redesign from previous generation, focusing on improved aerodynamics, interior space, and updated styling.

Production

Assembly Plant:

Windsor Assembly Plant, Windsor, Ontario, Canada.

🏆 Awards & Recognition

Recognitions

Keselamatan Top Picks:

Often achieved 'Top Safety Pick' status from IIHS in earlier generations and strong NHTSA ratings for this generation.

Ratings

Consumer Reports Reliability:

Reliability ratings varied by year and specific components, generally average to below average for this generation.