Vehicle Segment:
Full-size Minivan
Target Demographic:
Families, fleet operators
Key Competitors:
Honda Odyssey, Toyota Sienna, Chevrolet Uplander/Venture, Ford Windstar
Cargo Versatility:
Stow 'n Go seating (available on some trims), ample cargo space, flexible interior configurations.
Powertrain Options:
Reliable V6 engine options, focus on practicality and towing capacity.
Engine Mechanics:
Complete engine overhaul, component testing, timing belt/chain service, cylinder head removal/installation, piston/ring replacement, crankshaft/bearing service, oil pump operation and service, cooling system diagnostics and repair.
Fuel System:
Fuel pump operation, fuel injector testing and replacement, fuel pressure regulation, evaporative emission control (EVAP) system diagnostics, fuel tank service.
Ignition System:
Spark plug replacement, ignition coil diagnostics, crankshaft position sensor (CKP) and camshaft position sensor (CMP) testing, ignition timing.
Exhaust System:
Exhaust manifold repair, catalytic converter replacement, muffler and pipe service, oxygen (O2) sensor diagnostics.
Transmission Automatic:
Fluid and filter change procedures, torque converter diagnostics, transmission internal component inspection and repair, shift solenoid testing, valve body service, transmission control module (TCM) diagnostics.
Brake System:
Disc brake component replacement (pads, rotors, calipers), drum brake service, hydraulic system bleeding, ABS (Anti-lock Braking System) diagnostics and component testing (wheel speed sensors, hydraulic control unit), parking brake adjustment and repair.
Suspension System:
Strut and shock absorber replacement, ball joint and tie rod end service, wheel bearing replacement, control arm bushings, sway bar links, steering linkage diagnostics and repair.
Steering System:
Power steering pump and rack and pinion replacement, fluid flush and replacement, steering column service, alignment procedures.
Electrical System:
Battery testing and replacement, alternator testing and replacement, starter motor diagnosis and repair, wiring diagrams for all major systems, fuse and relay identification and testing, lighting system repair, power window and lock diagnostics.
HVAC System:
A/C compressor, condenser, and evaporator service, refrigerant charging procedures, blower motor replacement, heater core service, climate control module diagnostics.
Body And Frame:
Door panel removal, seat removal, interior trim component replacement, body panel alignment, bumper replacement, liftgate and sliding door mechanisms.
Scheduled Maintenance:
Detailed oil change intervals, filter replacement schedules (oil, air, fuel, cabin), spark plug replacement intervals, coolant flush and replacement, transmission fluid service intervals.
Troubleshooting Guides:
Diagnostic flowcharts for common drivability issues, electrical system faults, starting and charging problems, HVAC malfunctions.
Component Replacement:
Step-by-step instructions for replacing major and minor components across all vehicle systems.
Diagnostic Procedures:
Procedures for using scan tools, reading diagnostic trouble codes (DTCs), live data interpretation, component testing using multimeters and oscilloscopes.
Depth Level:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds, advanced electrical diagnostics).
Transmission Type:
4-speed Automatic Transaxle
Transmission Model:
41TE / 42LE
Optional Transmission Type:
None (all models are automatic)
Transmission Fluid Spec:
ATF+4 (Chrysler Material Standard MS-9602)
Fluid Capacity Transmission:
Approx. 4.5 quarts (dry fill), 3.5 quarts (filter/fluid change)
Torque Converter Lockup:
Yes, electronically controlled
Length:
Approx. 198.9 inches
Width:
Approx. 72.5 inches
Height:
Approx. 67.0 inches
Wheelbase:
Approx. 119.2 inches
Passenger Capacity:
7-8 passengers (depending on configuration)
Cargo Volume Behind 3Rd Row:
Approx. 35.0 - 40.0 cubic feet (varies by configuration)
Cargo Volume With 3Rd Row Folded:
Approx. 80.0 - 90.0 cubic feet
Cargo Volume With 2Nd And 3Rd Rows Folded:
Approx. 120.0 - 140.0 cubic feet
Curb Weight:
Approx. 4,300 - 4,600 lbs
Gross Vehicle Weight Rating Gvw:
Approx. 5,750 - 6,100 lbs
NHTSA Front Impact Driver:
Good (for models equipped with side airbags)
NHTSA Front Impact Passenger:
Good (for models equipped with side airbags)
NHTSA Side Impact Driver:
Good (for models equipped with side airbags)
NHTSA Side Impact Rear Passenger:
Good (for models equipped with side airbags)
IIHS Front Offset:
Acceptable (for models with side airbags and pretensioners)
ABS:
Standard (4-wheel Anti-lock Braking System)
Traction Control:
Available (TCS - Traction Control System)
Airbags Front:
Standard driver and front passenger airbags
Airbags Side:
Optional (front seat-mounted side airbags)
Seatbelt Pretensioners:
Standard front seatbelt pretensioners
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, or as indicated by the oil change indicator system.
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Approx. 100,000 miles (Platinum or Iridium plugs, consult manual for specific type).
Transmission Fluid Change:
Every 30,000-60,000 miles or as recommended by severe service intervals.
Coolant Replacement:
Initial: 100,000 miles or 10 years; Subsequent: 50,000 miles or 5 years (OAT - Orange)
Engine Oil Spec:
SAE 5W-30 (API certified)
Engine Oil Capacity:
Approx. 4.5 quarts (with filter change)
Coolant Type:
Chrysler OAT (Orange) HOAT Extended Life Antifreeze/Coolant
Power Steering Fluid:
ATF+4 or Mopar Power Steering Fluid
Common Problem 1:
CV Axle wear and failure
Common Problem 2:
Alternator failure
Common Problem 3:
Transmission solenoid issues (shifting problems)
Common Problem 4:
Power steering pump leaks or noisy operation
Common Problem 5:
Rear axle seal leaks
Common Problem 6:
Climate control blower motor resistor failure
Dodge Legacy:
Dodge has a long history of producing versatile and practical vehicles for families and commercial use.
Generation:
Third Generation (2001-2007) - Known for its redesigned exterior, interior flexibility, and introduction of Stow 'n Go seating (later in the generation).
Key Updates 2003-2007:
Introduction of the 3.8L V6 engine option, available AWD (All-Wheel Drive) on some models, refinement of the Stow 'n Go seating system.
Manufacturing Plant:
Windsor Assembly Plant, Windsor, Ontario, Canada
Production Run:
2001-2007 (This manual covers the latter half of this generation).
