Segment:
Mid-size Minivan
Key Competitors:
Ford Windstar, Chevrolet Venture, Pontiac Montana, Toyota Sienna, Honda Odyssey.
Vehicle Strengths:
Spacious interior, versatile seating configurations, strong V6 engine option, comfortable ride.
Manual Value:
Officially licensed, providing accurate and complete repair information crucial for DIY mechanics and professional shops.
Engine Mechanical:
Complete engine overhaul, including cylinder head, block, pistons, crankshaft, camshafts, timing components.
Engine Performance:
Fuel system diagnostics and repair (injection, fuel pump, lines), ignition system troubleshooting, exhaust system analysis.
Transmission:
Automatic transmission (A604, A670) repair, overhaul, diagnostics, fluid service, and solenoid replacement.
Drivetrain:
Front-wheel drive axle, CV joint, and differential service and repair.
Brakes:
Disc brake system diagnostics, repair, rotor and pad replacement, hydraulic system bleeding, ABS system troubleshooting.
Suspension:
Front and rear suspension components (struts, shocks, control arms, ball joints, sway bars) replacement and alignment specifications.
Steering:
Power steering system diagnosis, pump and rack replacement, tie rod end service.
Electrical System:
Comprehensive wiring diagrams, component testing, starter, alternator, battery service, power distribution.
HVAC:
Air conditioning system service, refrigerant handling, compressor, evaporator, condenser repair, heater core replacement.
Body And Interior:
Door panel removal, seat adjustment mechanisms, power window and lock system repair, body panel alignment.
Chassis:
Frame and unibody inspection and repair considerations.
Routine Maintenance:
Oil changes, filter replacements, spark plug inspection/replacement, belt checks, fluid level checks.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides for common drivability and system issues.
Repair Procedures:
Step-by-step instructions for component replacement and repair, including torque specifications.
Diagnostic Tests:
Procedures for testing sensors, actuators, and control modules using appropriate diagnostic tools.
Specifications:
Torque values, clearance measurements, fluid capacities, diagnostic trouble codes (DTCs).
Engine Diagnostics:
Specific DTC code interpretations, sensor voltage and resistance specifications, powertrain control module (PCM) function.
Electrical Diagnostics:
Component location guides, wiring harness routing, testing procedures for relays, fuses, switches, and modules.
Depth:
Comprehensive coverage from basic maintenance to in-depth engine and transmission overhauls, electrical diagnostics, and bodywork.
NHTSA Frontal Impact:
4-star driver and passenger (for its era, requires verification for specific crash tests)
ABS:
Standard Anti-lock Braking System (ABS) on all models.
Airbags:
Driver and front passenger airbags.
Seat Belts:
Three-point seat belts for all outboard seating positions, lap belts for center positions.
Child Safety:
Rear door child safety locks, LATCH (Lower Anchors and Tethers for CHildren) system not standard in this generation but provisions may exist.
Oil Change Interval:
Every 3,000 miles or 3 months, or 7,500 miles/6 months with synthetic oil (refer to manual for precise recommendation based on driving conditions).
Transmission Fluid Change:
Every 30,000 miles or 2 years.
Coolant Flush:
Every 30,000 miles or 2 years.
Spark Plug Replacement:
100,000 miles (typically for platinum or iridium plugs).
Engine Oil Type:
SAE 5W-30 (API SG or higher).
Engine Oil Capacity:
4.5 quarts (4.3 L) with filter for 3.0L V6; 4.5 quarts (4.3 L) for 3.3L V6.
Coolant Type:
Mopar Antifreeze/Coolant (Ethylene Glycol based) or equivalent, 50/50 mix.
Common Problems:
Transmission solenoid failures (A604), EGR valve issues, fuel injector clogs, intake manifold gasket leaks, power steering pump leaks, rear axle bearing wear.
Diagnosis Tips:
Manual provides specific diagnostic steps for these common issues, including sensor readings and resistance checks.
